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Fuels, Furnaces and Refractories focuses on the sources and efficient use of energy available to modern industry. This book begins with the classification, properties, tests, and different kinds of fuels, as well as trends in fuel utilization. This text also tackles the generation and distribution of electricity from both chemical and nuclear energy sources. Subsequent chapters focus on the thermodynamics, physics, chemistry, and kinetics of combustion of fuels; the burner design; the heat transfer and flow of gases through furnaces and flues; and ways of controlling energy supply rates and temperatures. The refractory materials, which are heat-resisting substances, are also described.
Written in a student-friendly manner, the book begins with the introduction to fuels, furnaces and refractories. It further exposes the reader to the different types of fuels with their testing methods. Besides covering the recent developments in the field of non-recovery coke ovens, dry coke cooling, use of coal in DRI and blast furnace, and new energy recovery system, the book also covers all the aspects of refractory systems. For better understanding of the text, the book includes a large number of illustrations. The book also facilitates a thorough understanding of different environmental issues associated with the use of fuel. Finally, the reader is made familiar with the Indian industrial scenario regarding fuels, furnaces and refractories.
This book contains detailed description of solid, liquid, gaseous fuels, combustion and furnaces. Beside short questions and answers and multiple choice questions & answers and multiple choice questions; answers drawn from the examination papers of various engineering Colleges and professional bodies examinations are also included. The book will be useful for degree & diploma curriculum of various branches of Engineering and for various associate membership examinations conducted by professional bodies like Institution of Engineers (AMIE), indian Institute of Metals(AMIIM), Indian Institute of Chemical Engineers(AMIIChE), Institute of Chemicals etc.
This book provides process engineers with all of the information necessary for installation, maintenance and management of refractory in a cement industry. It describes how to characterize the refractory material and select refractories for various equipments in the cement plant. The author explains refractory installation, in general, and the rotary kiln specifically, as it is distinct from static furnaces used in metallurgical or process industries. It also details the chemical and physical factors that influence refractory performance and has discussed the mechanism of degradation of refractories with special emphasis on thermo-chemical and thermo-mechanical aspects. The heat transfer calculation and energy loss from the equipment surfaces has been addressed. A chapter in the book is dedicated for the management of refractory quality and the installation quality at the site. Maximizes reader understanding of the operating conditions in different equipments and how those are related to selection of refractories; Details the process variables and their influences on the performance of the refractories; Elucidates subtle points of refractory installation to ensure optimal performance; Presents heat transfer calculations and quality management protocols of refractory installation. Reinforces the concepts with many illustrations and tables.
Furnaces sit at the core of all branches of manufacture and industry, so it is vital that these are designed and operated safely and effi-ciently. This reference provides all of the furnace theory needed to ensure that this can be executed successfully on an industrial scale. Industrial and Process Furnaces: Principles, 2nd Edition provides comprehensive coverage of all aspects of furnace operation and design, including topics essential for process engineers and operators to better understand furnaces. This includes: the combustion process and its control, furnace fuels, efficiency, burner design and selection, aerodynamics, heat release profiles, furnace atmosphere, safety and emissions. These elements and more are brought together to illustrate how to achieve optimum design and operation, with real-world case studies to showcase their application. - Up-to-date and comprehensive reference encompassing not only best practice of operation but the essential elements of furnace theory and design, essential to anyone working with furnaces, ovens and combustion-based systems. - More case studies, more worked examples. - New material in this second edition includes further application of Computational Fluid Dynamics (CFD), with additional content on flames and burners, costs, efficiencies and future trends.
This comprehensive reference details the technical, chemical, and mechanical aspects of high-temperature refractory composite materials for step-by-step guidance on the selection of the most appropriate system for specific manufacturing processes. The book surveys a wide range of lining system geometries and material combinations and covers a broad
This Encyclopedia begins with an introduction summarizing itsscope and content. Glassmaking; Structure of Glass, GlassPhysics,Transport Properties, Chemistry of Glass, Glass and Light,Inorganic Glass Families, Organic Glasses, Glass and theEnvironment, Historical and Economical Aspect of Glassmaking,History of Glass, Glass and Art, and outlinepossible newdevelopments and uses as presented by the best known people in thefield (C.A. Angell, for example). Sections and chapters arearranged in a logical order to ensure overall consistency and avoiduseless repetitions. All sections are introduced by a briefintroduction and attractive illustration. Newly investigatedtopics will be addresses, with the goal of ensuring that thisEncyclopedia remains a reference work for years to come.
The book provides process engineers, an insight into refractories focusing on its importance and requirements in chemical process industries such as refinery and petrochemicals, syngas manufacturing, coal gasification, limestone calcinations, carbon black, glass, and cement production. Additionally the book discusses the refractory requirements for the CFBC boiler, and waste heat utilization process to generate steam. The book describes characterization of refractory material and selection process of the refractory for lining different equipments pertaining to the chemical process industry. The book covers refractory installation techniques, and the precautions to be taken during installation are discussed in detail along with the theoretical background. It explains the physical and chemical factors that influence the performances of refractory, mechanism of its degradation in service and emphasizes on the thermo-chemical and thermo-mechanical aspects and their role in that process . The content lays out different methods of monitoring Refractory lining conditions while the furnace is in operation and also elucidates few methods to repair the worn out lining without taking a shutdown. The scheme of investigation of a refractory failure is an added feature.