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In this report two methods of fracture analysis of welds will be emphasized, one addressing fatigue life testing and analysis of notches at welds, and the other addressing the final fracture of the welded component and the fracture toughness tests used to characterize final fracture. These fatigue and fracture methods will be described by referring to recent work from the technical literature and from the U.S. Army Armament Research, Development, and Engineering Center, primarily fracture case study and fracture test method development investigations. A brief general summary will be given of fatigue and fracture methods and concepts that have application to welded structures. Specific fatigue crack initiation tests and analysis methods will be presented, using example results from a welded stainless steel box beam of a cannon carriage. Recent improvements and simplifications in J.integral fracture toughness tests will be described, particularly those related to welds. Fracture toughness measurements for various stainless steel weld metals and heat treatments will also be described. (MM).
Fifteen papers from a symposium held in Sparks, Nev., April 1988. They cover: low and high cycle fatigue, fatigue crack growth, corrosion fatigue, fracture toughness testing, and wide-plate testing. Annotation copyright Book News, Inc. Portland, Or.
This book provides a comprehensive and thorough guide to those readers who are lost in the often-confusing context of weld fatigue. It presents straightforward information on the fracture mechanics and material background of weld fatigue, starting with fatigue crack initiation and short cracks, before moving on to long cracks, crack closure, crack growth and threshold, residual stress, stress concentration, the stress intensity factor, J-integral, multiple cracks, weld geometries and defects, microstructural parameters including HAZ, and cyclic stress-strain behavior. The book treats all of these essential and mutually interacting parameters using a unique form of analysis.
The failure of any welded joint is at best inconvenient and at worst can lead to catastrophic accidents. Fracture and fatigue of welded joints and structures analyses the processes and causes of fracture and fatigue, focusing on how the failure of welded joints and structures can be predicted and minimised in the design process. Part one concentrates on analysing fracture of welded joints and structures, with chapters on constraint-based fracture mechanics for predicting joint failure, fracture assessment methods and the use of fracture mechanics in the fatigue analysis of welded joints. In part two, the emphasis shifts to fatigue, and chapters focus on a variety of aspects of fatigue analysis including assessment of local stresses in welded joints, fatigue design rules for welded structures, k-nodes for offshore structures and modelling residual stresses in predicting the service life of structures. With its distinguished editor and international team of contributors, Fracture and fatigue of welded joints and structures is an essential reference for mechanical, structural and welding engineers, as well as those in the academic sector with a research interest in the field. Analyses the processes and causes of fracture and fatigue, focusing predicting and minimising the failure of welded joints in the design process Assesses the fracture of welded joints and structure featuring constraint-based fracture mechanics for predicting joint failure Explores specific considerations in fatigue analysis including the assessment of local stresses in welded joints and fatigue design rules for welded structures
An analysis of a welded stainless steel box beam that experienced a structural failure during fatigue testing is described. Cracks initiated at notches caused by partial penetration welds and grew to a length of several centimeters in about 100 load cycles. The objective of this report is to describe the characterization of fracture toughness and fatigue crack initiation for the precipitation-hardening stainless steels used for the welds and parent plate of the beam. Three-point bend specimens were used to measure both fatigue crack initiation life and the J-integral fracture toughness of the parent plate and weld-metal in various conditions. The notch fatigue analysis method of Barsom and Rolfe was used to analyze the crack initiation test results. The crack was lengthened, side notches were added, and JIc tests were performed using ASTM Method E-813 with a modified load-line displacement unloading- compliance procedure to measure crack growth. (rrh).
This book provides a comprehensive and thorough guide to those readers who are lost in the often-confusing context of weld fatigue. It presents straightforward information on the fracture mechanics and material background of weld fatigue, starting with fatigue crack initiation and short cracks, before moving on to long cracks, crack closure, crack growth and threshold, residual stress, stress concentration, the stress intensity factor, J-integral, multiple cracks, weld geometries and defects, microstructural parameters including HAZ, and cyclic stress-strain behavior. The book treats all of these essential and mutually interacting parameters using a unique form of analysis.
Welding joints are the most used joining method to fabricate engineering structures due to their low cost, structural strength, and geometric flexibility. Irregular geometries, micro cracks, defects, high stress concentration and tensile residual stresses are some of the results of a highly metallurgical process considered as welding. Thus, an important subject of growing concern in product design is to consider some of the critical factors caused from the weld process including high tensile residual stresses and stress concentrations to properly evaluate the fatigue life of the structures. Lightweight design of welded steel and aluminum structures in cyclic service requires the use of post-treatment approaches like Ultrasonic Impact Treatment (UIT). In this thesis, an evaluation of fatigue tests carried out recently on welded specimens exposed to UIT under the effect of the constant amplitude (CA) loading on the fatigue strength is described. First, the effects of the various fatigue damage parameters on the as-welded (AW) condition and the impact treated welds are described in the literature review. Furthermore, fatigue test data have been taken from literature for both conditions under CA loading for several different stress ranges for each material. Following the tests, residual stress distributions below the weld toe surface have been specified by x-ray diffraction of untested specimens. More importantly, the test data obtained from the literature were analyzed through out the thesis and were used to define input parameter values for fracture mechanics analyses of the welded joint specimens. After that, the crack growth assessment of welded structures is provided. For comparison purposes, both Walker and Forman fatigue crack growth models are thoroughly reviewed and their advantages as invaluable tools for predicting the effects of UIT on fatigue performance for welded joints are examined. Subsequently, the benefit of the models in predicting fatigue crack growth behaviors for nine distinct materials are examined and the effects of the various material strength parameters on the impact treatment performance are assessed. Then, fatigue crack propagation life of the materials is displayed. In the end, the crack shape evolution of the materials is depicted. In conclusion, the outcomes of this investigation accompanied by proposed future work are mentioned.