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This focus book is intended to introduce the Flux Bounded Tungsten Inert Gas Welding (FBTIG) process, which is a variant of Activated Tungsten inert gas welding process. The benefits of activating flux in the weld pool in enhancing the depth of penetration and underlying mechanisms for the same is explained in detail. The benefits of FBTIG process over other fusion welding process are highlighted. The scope for the FBTIG process to be adapted at the industrial level and the advancements in this field is detailed that enables the practicing engineers to exploit the same. Covers activated TIG process, role of activating fluxes in enhancing the depth of penetration Illustrates mechanisms associated with FBTIG process including arc constriction effect, insulation effect and reverse marangoni flow Discusses scope of FBTIG process for commercialization at the industry level Gives general overview of chronological advancements in the field of welding This book is aimed at graduate students, researchers and professionals in welding, manufacturing and engineering.
An advanced yet accessible treatment of the welding process and its underlying science. Despite the critically important role welding plays in nearly every type of human endeavor, most books on this process either focus on basic technical issues and leave the science out, or vice versa. In Principles of Welding, industry expert and prolific technical speaker Robert W. Messler, Jr. takes an integrated approach--presenting a comprehensive, self-contained treatment of the welding process along with the underlying physics, chemistry, and metallurgy of weld formation. Promising to become the standard text and reference in the field, this book provides an unprecedented broad coverage of the underlying physics and the mechanics of solidification--including peritectic and eutectic reactions--and emphasizes material continuity and bonding as a way to create a joint between materials of the same general class. The author supplements the book with hundreds of tables and illustrations, and correlates the science to welding practices in the real world. Principles of Welding departs from existing books with its clear, unambiguous presentation, which is easily grasped even by undergraduate students, yet given at the advanced level required by experienced engineers.
Sustainable Manufacturing Processes provides best practice advice on sustainable manufacturing methods, with examples from industry as well as important supporting theory. In the current manufacturing industry, processes and materials are developed with close reference to sustainability issues, with an outward look to optimum production efficiency and reduced environmental impact. Important topics such as the use of renewable energy, reduction of material waste and recycling, reduction in energy and water consumption, and reduction in emissions are all discussed, along with broad coverage of deformation and joining technologies, computational techniques, and computer-aided engineering. In addition, a wide range of traditional and innovative manufacturing technologies are covered, including friction stir welding, incremental forming, abrasive water jet machining, laser beam machining, sustainable foundry, porous material fabrication by powder metallurgy, laser and additive manufacturing, and thermoelectric and thermomagnetic energy harvesting. Features practical case studies from industry experts Explains methods for reducing waste in additive manufacturing Provides a detailed examination on how sustainability is measured in manufacturing
This book contains high-quality papers presented in the conference Recent Advances in Mechanical Infrastructure (ICRAM 2020) held at IITRAM, Ahmedabad, India, from 21-23 August 2020. The topics covered in this book are recent advances in thermal infrastructure, manufacturing infrastructure and infrastructure planning and design.
This book comprises select proceedings of the International Conference on Latest Innovations in Materials Engineering and Technology (ICLIET 2018). The book focuses on diverse engineering materials, their design and applications. The materials in discussion include those related to coatings, polymers, composites, tribology, acoustic insulators, lubricants, and cryogenics. The book also highlights emerging nano and micro materials, bio engineering materials, as well as new energy materials for solar cells and photovoltaic cells. This book will serve as an useful reference for students, researchers, and professionals working in the field of materials science and engineering.
Within manufacturing, welding is by far the most widely used fabrication method used for production, leading to a rise in research and development activities pertaining to the welding and joining of different, similar, and dissimilar combinations of the metals. This book addresses recent advances in various welding processes across the domain, including arc welding and solid-state welding process, as well as experimental processes. The content is structured to update readers about the working principle, predicaments in existing process, innovations to overcome these problems, and direct industrial and practical applications. Key Features: Describes recent developments in welding technology, engineering, and science Discusses advanced computational techniques for procedure development Reviews recent trends of implementing DOE and meta-heuristics optimization techniques for setting accurate parameters Addresses related theoretical, practical, and industrial aspects Includes all the aspects of welding, such as arc welding, solid state welding, and weld overlay
This book covers advances in fusion and solid-state welding processes including basics, welding metallurgy, defect formation, and the effect of process parameters on mechanical properties. Details of the microstructural and mechanical behaviors of weldments are included. This book covers challenges encountered during dissimilar welding of metal by fusion and solid-state welding processes, including remedial solutions and hybrid processes to counter the same. Numerical and statistical simulation approaches used in the welding process for parameter optimization and material flow studies are described as well. Features: Provides details related to the microstructural and mechanical behaviors of welded joints developed by different welding processes. Covers recent research content, metallurgical analysis, and simulation aspects. Discusses the joining of plastics and ceramics. Includes a dedicated chapter on machine learning and digital twin in welding. Explores difficulties associated with the joining of dissimilar metals and alloys. This book is aimed at researchers and graduate students in material joining and characterization and welding.
Welding the Inconel 718 Superalloy: Reduction of Micro-segregation and Laves Phases explores the day-to-day welding business in Alloy 718 and presents solutions to avoid or minimize micro-segregation. It considers the limitations of changing from lab scale models to actual production models and presents new technologies with proven experimental background. Various case studies are presented within the text, as well as proposed solutions backed by experimental evidence. Items previewed in this edition include enhanced cooling rates in the GTA welding process with cryogenic cooling and enhanced dendrite refinement using modified pulse waveform. This work will be useful to researchers from the aerospace, space, power generation, nuclear, and chemical industries, as well as students interested in superalloys and welding. Resolves the industrial limitations in reducing the formation of laves phases in the welding of alloy 718 Presents case studies in industrial applications Discusses new technologies with proven experimental background Includes a comparison of laves size and distribution between GTAW, EBW, LBW and FW
To meet weight, quality, and cost targets, it is essential to design, develop, and manufacture optimal, cost- effective welded structures that take into consideration material, process, and dimensioning procedures. For effective design, a weld designer must have a comprehensive grasp of welding basics, associated metallurgy, and fabrication and characterization processes. Advanced Welding Techniques highlights breakthroughs in advances in welding methods and provides readers with the ability to accurately identify the appropriate welding processes and optimal improvement methods for intended applications. It offers comprehensive guidance on welding design to ensure readers are equipped to provide solutions to any technical malfunctions they may encounter, including: Supplies essential stepwise knowledge on design for welding, starting with the fundamentals to the complex Covers role of filler metals and parameters on welding performance, emerging and advanced welding techniques, and advantages and limitations of various methods Discusses integration of additive manufacturing and welding Contains practical applications Considers challenges and future scope for further research as well as future challenges This book offers students, academics, researchers, scientists, engineers, and industry experts a comprehensive overview of the most recent breakthroughs in advanced welding methods and their applications to joining various metals and their alloys.