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With this book, the handy homeowner goes back to school to learn how to tackle metalworking projects and repairs around the house, saving money and guaranteeing good results.
This book, by a master craftsman who has devoted much of his life to teaching, is an exceptionally useful handbook in the techniques of sheet metalcraft. Presenting easy-to-follow and complete instructions on pages opposite to carefully executed drawings and diagrams, he makes it possible for anyone to learn the basics of this art form and to fashion objects which are at once beautiful and useful, and which display the individual expressiveness of the maker. Beginning with fundamentals, the author lists and pictures all of the necessary tools and carefully explains basic techniques for cutting stock, annealing and heating, pickling, shallow hollowing, raising, planishing, bending and shaping, leveling, soldering and welding, making molds, pattern making, and all of the steps and processes in the fine art of chasing. There follows a series of specific projects for making candlesticks, coasters, fluted platters and bowls, beakers, pitchers, serving trays, lamps, and a host of other articles in a wide variety of designs. A selection of thumbnail sketches for further exploration is included, and complete instructions are given for finishing and oxidation. The compact and graphic method of presentation makes this an extremely handy book, and the projects contained in it will engage the accomplished craftsman as well as the amateur. The approach is consistently from the craftworker's point of view, and the description of workshop methods are clear and direct and result from the author's lifelong experience in actual work and in instruction.
Metals and How To Weld Them is an indispensable guide for anyone venturing into the world of welding. Whether you’re a novice or an experienced welder, this comprehensive book covers the fundamentals of metallurgy, welding techniques, and safety precautions. From joining metals to understanding their properties, the authors’ expertise shines through, making this a must-read for metalworkers and enthusiasts alike.
Sheet Metal Technology is written in Dave’s unique style with the beginner or vocational student in mind as he demonstrates how a product idea is conceived, developed and then produced by a single craftsman with basic tools. Subjects covered are safety in the shop, use of tools, layout and pattern development, various ways of forming and joining metal along with edging methods, corner systems and panel reinforcement. You will be introduced to the basic sheet metal shop where you will learn about various methods of forming sheet metal and in some instances even constructing your own tools including a rather unique and functional 24" sheet metal brake constructed of hardwood. The final chapter opens with a mass production operation set up to demonstrate the efficiency and economy of modern industrial technology. Then further projects are progressively introduced as skill is acquired. Such projects as a dustpan for the shop, a handy tool tote tray as well as plans for single and double hinge tool boxes. By this time you are an advanced student and ready to construct the unique portable charcoal grill and the impressive three drawer tool chest from the plans provided. Dave Gingery brings it all within your grasp and you will be amazed at what can be produced with tin snips, standard measuring tools and a 24" sheet metal brake.
Professional Sheet Metal Fabrication is the number-one resource for sheet metal workers old and new. Join veteran metalworker Ed Barr as he walks you through the ins and outs of planning a sheet metal project, acquiring the necessary tools and resources, doing the work, and adding the perfect finishing touches for a seamless final product. From his workshop at McPherson College-home of the only accredited four-year degree in automotive restoration technology-Barr not only demonstrates how the latest tools and products work, but also explains why sheet metal reacts the way it does to a wide variety of processes. He includes clear directions for shaping metal using hand tools, the English Wheel, the pneumatic planishing hammer, and other machines, and discusses a variety of ways to cut and join metal through welding, soldering, brazing, and riveting. Dent repair and automotive patch panel fabrication are covered in detail. Readers are also given tips on copying shapes and building foam, wire, and wood station bucks to use as guides during shaping. This is truly the most detailed enthusiast-focused sheet metal how-to book on the market. Whether you're a metal hobbyist or experienced professional, you're sure to find something new in Professional Sheet Metal Fabrication.
This CD-ROM contains the PDF version of Metalworking Sink or Swim. This collection of priceless tips, tricks, skills, and experiences from a veteran of the trade is presented in a way that captures the attention of users and engages them in the process of furthering the art. It includes shop-tested descriptions and illustrations of creative and unique skills and observations from almost 40 years in the metalworking trades. What's more, it offers enough material from several metalworking trades to start a great research and development shop. It is sure to be a valuable and time-saving resource for anyone involved in the fabrication of metal. Written by a shop peer from the perspective of having done the required work. Includes numerous photos and illustrative stories that help users easily understand the material presented and the techniques provided. Contains a chapter on flame straightening techniques. Offers many examples of special workholding techniques. Covers crossover skills like Welding/Machine, Sheetmetal/Welding, and Design/Management.
Provides basic information about tools, materials, and procedures used in metalworking. Covers both hand and machine-tool operations and supplies background information about industrial equipment and processes. Over 1500 photographs and drawings highlight important concepts and procedures.
Whether you want to create custom or replacement parts or build an entire automobile body, this metalworking course for gearheads from best-selling automotive restoration author and professor Ed Barr will take you as far as your interests reach. Barr demystifies this seemingly black art with information on tools and basic skills and 14 customizable projects, fully illustrated with step-by-step color photography. First, you'll learn how to assemble your ideal toolkit, as well as how to build a power hammer and an English wheel. In the process, Barr will help you make informed choices based on available space and budget. Once you're all set up, he addresses the concepts of shape and form. The projects are presented in a way that you can easily apply them to their own vehicles, whatever they may be. Barr also takes the time to show how the projects can be accomplished with different available tools. As you go, you'll gain the skills and confidence for tackling the increasingly complex cases presented. Work your way up to building a fender utilizing the wheeling machine you built earlier; then move on to building a Model T speedster body and an Indy car, and later a challenging ’â??34 Plymouth fender. The book even includes common “goofs” and how to avoid and, if necessary, correct them. Written in an engaging and approachable style, Sheet Metal Shaping serves equally well as a useful supplement to Barr’s previous Professional Sheet Metal Fabrication or as a must-have standalone volume for any fabricator’s library.