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Fatigue cracking is one of the fundamental distresses that occur in the life of a Hot Mix Asphalt Concrete (HMAC) pavement. This load induced distress leads to structural collapse of the entire pavement ultimately and can only be remedied by rehabilitation. There is the need, therefore, for a total understanding of the phenomenon to be able to counter its occurrence. The fatigue resistance of hot mix asphalt concrete (HMAC) has been estimated using approaches ranging from empirical methods to mechanistic-empirical methods to purely mechanistic methods. A continuum mechanics based approach called the Calibrated Mechanistic with Surface Energy (CMSE) measurements was developed at Texas A & M University and recommended after comparison with other approaches in predicting fatigue lives of two Texas HMAC mixtures. The CMSE approach which includes fundamental material properties such as fracture, aging, healing, and anisotropy has been shown to effectively model the parameters that affect the performance of HMAC pavements exposed to repetitive traffic loads. Polymer modified asphalt (PMA) improves pavement performance by providing additional resistance to the primary distresses in flexible pavements, including permanent deformation or rutting, thermal cracking, and fatigue cracking. In this research, the CMSE approach was utilized to estimate the fatigue resistance of HMAC fabricated with asphalts modified with Styrene-butadiene-Styrene (SBS) co-block polymer. These HMAC mixtures were fabricated from materials used on three different road sections in Texas and one test pavement in Minnesota. The CMSE approach was validated as an effective approach for estimating the fatigue resistance of HMAC mixtures with PMA. The effect of oxidative aging on the fatigue resistance of the HMAC mixtures was also verified. Oxidative aging of the mixtures resulted in a corresponding decrease in mixture fatigue resistance. In addition, for two HMAC mixtures with the same binder content and aggregate gradation, the mixture with the softer of the two Performance Grade (PG) binders exhibited greater fatigue resistance. The use of the Utility Theory revealed the possible effects of aggregate geometric properties on the HMAC mixture properties and consequently on their fatigue resistance.
The work contained in this report constitutes Phase II of Texas Department of Transportation (TxDOT) Project 0-4468. The primary objective of Phase II was to provide additional laboratory validation and sensitivity analysis of the calibrated mechanistic with (CMSE) and without (CM) surface energy measurements fatigue analysis approaches recommended in Report 0-4468-2. The second objective was to provide a better understanding of the binder-mixture relationships and effects of binder oxidative aging on both mixture fracture properties and fatigue life (N sub f). The third objective was to explore the possibility of establishing a surrogate fatigue test protocol based on the CMSE approach. These objectives were achieved through fatigue characterization of additional hot-mix asphalt concrete (HMAC) mixtures with different mix-design parameters and materials under varying laboratory aging exposure conditions.
Hot-mix asphalt concrete (HMAC) mixture fatigue characterization constitutes a fundamental component of HMAC pavement structural design and analysis to ensure adequate field fatigue performance. HMAC is a heterogeneous complex composite material of air, binder, and aggregate that behaves in a non-linear elasto-viscoplastic manner, exhibits anisotropic behavior, ages with time, and heals during traffic loading rest periods and changing environmental conditions. Comprehensive HMAC mixture fatigue analysis approaches that take into account this complex nature of HMAC are thus needed to ensure adequate field fatigue performance. In this study, four fatigue analysis approaches; the mechanistic empirical (ME), the calibrated mechanistic with (CMSE) and without (CM) surface energy measurements, and the proposed NCHRP 1-37A 2002 Pavement Design Guide (MEPDG) were comparatively evaluated and utilized to characterize the fatigue resistance of two Texas HMAC mixtures in the laboratory, including investigating the effects of binder oxidative aging. Although the results were comparable, the CMSE/CM approaches exhibited greater flexibility and potential to discretely account for most of the fundamental material properties (including fracture, aging, healing, visco-elasticity, and anisotropy) that affect HMAC pavement fatigue performance. Compared to the other approaches, which are mechanistic-empirically based, the CMSE/CM approaches are based on the fundamental concepts of continuum micromechanics and energy theory.
Over the past decade, the Texas Department of Transportation (TxDOT) focused research efforts on improving mixture design to preclude rutting in the early life of the pavement, which also offered increased resistance to moisture damage, but fatigue cracking may surface in the long term particularly if the binder stiffens excessively due to aging. The primary goal of this project is to evaluate and recommend a fatigue analysis system for TxDOT designs to ensure adequate mixture fatigue performance in a particular pavement structure under specific environmental and loading conditions. A secondary goal of comparing fatigue resistance of commonly used TxDOT mixtures including investigating the effects of aging will also be realized.
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Over the past decade, the Texas Department of Transportation (TxDOT) focused research efforts on improving mixture design to preclude rutting in the early life of the pavement. However, these rut resistant stiff mixtures may be susceptible to long-term fatigue cracking in the pavement structure as the binder stiffens due to oxidative aging. To address this concern, TxDOT initiated a research study with the primary goal of evaluating and recommending a hot mix asphalt concrete (HMAC) mixture fatigue design and analysis system to ensure adequate mixture fatigue performance in a particular pavement structure under specific environmental and traffic loading conditions. A secondary goal of the research was to compare the fatigue resistance of commonly used TxDOT HMAC mixtures including investigating the effects of binder aging on fatigue performance.
The project was designed to develop (1) a better quantitative understanding of the relation between laboratory accelerated binder aging and field aging, (2) a test procedure to measure properties of an aged binder that relate to failure on the road and (3) a proposed specification for estimating the relative durability of binders in the presence of oxidative aging. Tests were conducted on original base and polymer modified binders, laboratory compacted mixtures, and pavement aged binders. The project necessarily evolved to a more comprehensive approach to improving pavement service life.
Asphalt oxidation causes major changes to binder properties and is hypothesized to be a major contributor to age-related pavement failure such as fatigue cracking. Extensive laboratory aging research has been done to assess the effects of oxidation on binder properties. Previous work shows binder oxidation makes the binder stiffer and more brittle, leading to higher binder stresses under a given deformation. Failure occurs when these stresses exceed the strength of the binder. However, binder oxidation in pavements has not been studied in the same detail as laboratory aging of neat binders. The impact of binder oxidation on long-term pavement performance has been either underestimated or ignored. This research includes studies of binder oxidation in Texas pavements to compare the field aging with laboratory neat binder aging, the impact of binder oxidation on HMAC mixture aging and HMAC mixture fatigue performance, and fundamental rheological property changes of the binder and the mixture. Binder oxidation is studied in fifteen pavements from locations across Texas. Results indicate that unmodified binders in pavements typically oxidize and harden to a degree that exceeds generally accepted pavement aging assumptions. This hardening may also extend much deeper into the pavement than has been previously assumed or documented. Data suggest that pavements can oxidize at rates surprisingly uniform with depth once early oxidation occurs, and that these rates continue for an extended time. Laboratory-aged HMAC mixtures and binders were tested and analyzed for fatigue resistance and their rheological properties. Mixture aging shows the same aging mechanisms as neat binder aging. Both binder and mixture have a higher modulus with aging and a good rheological correlation. The decline in mixture fatigue life (determined using the calibrated mechanistic fatigue analysis approach with surface energy measurement) due to oxidation is significant. Pavement service life is dependent on the mixture, but can be estimated by a cumulative damage approach that considers binder oxidation and pavement loading rate simultaneously. The differences in expected pavement life arise from differences in the rate of binder stiffening due to oxidation and the impact of this stiffening on the decline of fatigue life.
At head of title: National Cooperative Highway Research Program.