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This book provides a concise discussion of fatigue crack growth (FCG) failure and lifing analysis methods for metallic aircraft structures and components. After a reasonably concise historical review, surveys are made of (i) the importance of fatigue for aircraft structural failures and the sources of fatigue nucleation and cracking, (ii) contemporary FCG lifing methods, and (iii) the Quantitative Fractography (QF) required for determining the actual FCG behaviour. These surveys are followed by the main part of the book, which is a discussion, using case histories, of the applicabilities of Linear Elastic Fracture Mechanics (LEFM) and non-LEFM methods for analysing service fatigue failures and full- and sub-scale test results. This discussion is derived primarily from the experiences of the Defence Science and Technology Group in Melbourne, Australia, and the Netherlands Aerospace Centre, Marknesse, the Netherlands.
This book provides a concise discussion of fatigue crack growth (FCG) failure and lifing analysis methods for metallic aircraft structures and components. After a reasonably concise historical review, surveys are made of (i) the importance of fatigue for aircraft structural failures and the sources of fatigue nucleation and cracking, (ii) contemporary FCG lifing methods, and (iii) the Quantitative Fractography (QF) required for determining the actual FCG behaviour. These surveys are followed by the main part of the book, which is a discussion, using case histories, of the applicabilities of Linear Elastic Fracture Mechanics (LEFM) and non-LEFM methods for analysing service fatigue failures and full- and sub-scale test results. This discussion is derived primarily from the experiences of the Defence Science and Technology Group in Melbourne, Australia, and the Netherlands Aerospace Centre, Marknesse, the Netherlands.
Fatigue occurs under cyclic loading and can significantly degrade the operational capability and safety of metallic aircraft components and structures. This book provides summaries of some metallic aircraft structural integrity issues, innovative but established examples of maintaining operational capability—airworthiness, and assessments of safe in-service fatigue lives. These topics are based on a through-life fatigue management philosophy that ensures safe and continued operation, including during life extensions that are almost inevitably required. This philosophy is underpinned by observations of the behaviour of fatigue cracks in actual structures subjected to realistic service loading conditions. The book includes topics like aircraft design requirements, individual aircraft fatigue loads monitoring, airframe fatigue testing, sources of fatigue-nucleating discontinuities, and prediction of fatigue crack growth from these discontinuities. All these aspects contribute to discussing methods of assuring the structural integrity and operational capability of realistically cracked structures. The book also discusses the exponential behaviour of lead or dominant cracks—those leading to first failure—and the practical significance of differences between fatigue fracture topographies produced under constant amplitude and variable amplitude loading. The book can be a valuable reference for researchers and professionals interested in aircraft fatigue management and allied fields.
This book deals with structural failure (induced by mechanical, aerodynamic, acoustic and aero-thermal, loads, etc.) of modern aerospace vehicles, in particular high-speed aircraft, solid propellant rocket systems and hypersonic flight vehicles, where structural integrity, failure prediction and service life assessment are particularly challenging, due to the increasingly more demanding mission requirements and the use of non-traditional materials, such as non-metallic composites, in their construction. Prediction of the complex loading environment seen in high-speed operation and constitutive / fracture models which can adequately describe the non-linear behaviour exhibited by advanced alloys and composite materials are critical in analyzing the non-linear structural response of modern aerospace vehicles and structures. The state-of-the-art of the different structural integrity assessment and prediction methodologies (including non-destructive structural health monitoring techniques) used for the structural design, service life assessment and failure analysis of the different types of aerospace vehicles are presented. The chapters are written by experts from aerospace / defence research organizations and academia in the fields of solid mechanics, and structural mechanics and dynamics of aircraft, rocket and hypersonic systems. The book will serve as a useful reference document containing specialist knowledge on appropriate prediction methodologies for a given circumstance and experimental data acquired from multi-national collaborative programs.
Aircraft Sustainment and Repair is a one-stop-shop for practitioners and researchers in the field of aircraft sustainment, adhesively bonded aircraft joints, bonded composites repairs, and the application of cold spray to military and civil aircraft. Outlining the state-of-the-art in aircraft sustainment, this book covers the use of quantitative fractography to determine the in-service crack length versus flight hours curve, the effect of intergranular cracking on structural integrity and the structural significance of corrosion. The book additionally illustrates the potential of composite repairs and SPD applications to metallic airframes. - Covers corrosion damage assessment and management in aircraft structures - Includes a key chapter on U.S. developments in the emerging field of supersonic particle deposition (SPD) - Shows how to design and assess the potential benefits of both bonded composite repairs and SPD repairs to metallic aircraft structures to meet the damage tolerance requirements inherent in FAA ac 20-107b and the U.S. Joint Services
This book describes the main approaches for production and synthesis of nanostructured metals and alloys, taking into account the fatigue behavior of materials in additive manufactured components. Depending on the material type, form, and application, a deep discussion of fatigue properties and crack behavior is also provided. Pure nanostructured metals, complex alloys and composites are further considered. Prof. Cavaliere’s examination is supported by the most up-to-date understanding from the scientific literature along with a thorough presentation of theory. Bringing together the widest range of perspective on its topic, the book is ideal for materials researchers, professional engineers in industry, and students interested in nanostructured materials, fracture/fatigue mechanics, and additive manufacturing. Describes in detail the relevance of nanostructures in additive manufacturing technologies; Includes sufficient breadth and depth on theoretical modelling of fatigue and crack behavior for use in the classroom; Identifies many open questions regarding different theories through experimental finding; Contextualizes the latest scientific results for readers in industry.
This book contains the fully peer-reviewed papers presented at the Third Engineering Foundation Conference on Small Fatigue Cracks, held under the chairmanship of K.S. Ravichandran and Y. Murakami during December 6-11, 1998, at the Turtle Bay Hilton, Oahu, Hawaii. This book presents a state-of-the-art description of the mechanics, mechanisms and applications of small fatigue cracks by most of the world's leading experts in this field. Topics ranging from the mechanisms of crack initiation, small crack behavior in metallic, intermetallic, ceramic and composite materials, experimental measurement, mechanistic and theoretical models, to the role of small cracks in fretting fatigue and the application of small crack results to the aging aircraft and high-cycle fatigue problems, are covered.