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A completely revised and up-to-date edition containing comprehensive industrial data. The many significant changes which occurred during the 1980s and 1990s are chronicled. Modern high intensity smelting processes are presented in detail, specifically flash, Contop, Isasmelt, Noranda, Teniente and direct-to-blister smelting. Considerable attention is paid to the control of SO2 emissions and manufacture of H2SO4. Recent developments in electrorefining, particularly stainless steel cathode technology are examined. Leaching, solvent extraction and electrowinning are evaluated together with their impact upon optimizing mineral resource utilization. The volume targets the recycling of copper and copper alloy scrap as an increasingly important source of copper and copper alloys. Copper quality control is also discussed and the book incorporates an important section on extraction economics.Each chapter is followed by a summary of concepts previously described and offers suggested further reading and references.
This book describes and explains the methods by which three related ores and recyclables are made into high purity metals and chemicals, for materials processing. It focuses on present day processes and future developments rather than historical processes. Nickel, cobalt and platinum group metals are key elements for materials processing. They occur together in one book because they (i) map together on the periodic table (ii) occur together in many ores and (iii) are natural partners for further materials processing and materials manufacturing. They all are, for example, important catalysts – with platinum group metals being especially important for reducing car and truck emissions. Stainless steels and CoNiFe airplane engine super alloys are examples of practical usage. The product emphasises a sequential, building-block approach to the subject gained through the author's previous writings (particularly Extractive Metallurgy of Copper in four editions) and extensive experience. Due to the multiple metals involved and because each metal originates in several types of ore – e.g. tropical ores and arctic ores this necessitates a multi-contributor work drawing from multiple networks and both engineering and science. - Synthesizes detailed review of the fundamental chemistry and physics of extractive metallurgy with practical lessons from industrial consultancies at the leading international plants - Discusses Nickel, Cobalt and Platinum Group Metals for the first time in one book - Reviews extraction of multiple metals from the same tropical or arctic ore - Industrial, international and multidisciplinary focus on current standards of production supports best practice use of industrial resources
William G.I. Davenport
Rather than simply describing the processes and reactions involved in metal extraction, this book concentrates on fundamental principles to give readers an understanding of the possibilities for future developments in this field. It includes a review of the basics of thermodynamics, kinetics and engineering principles that have special importance for extractive metallurgy, to ensure that readers have the background necessary for maximum achievement. The various metallurgical unit processes (such as roasting, reduction, smelting and electrolysis) are illustrated by existing techniques for the extraction of the most common metals. Each chapter includes a bibliography of recommended reading, to aid in further study. The appendices include tables and graphs of thermodynamic qualities for most substances of metallurgical importance; these are ideal for calculating heat (enthalpy) balances and chemical equilibrium constants. SI Units are used consistently throughout the text.
This volume recognizes the growing role of solvent extraction and electrowinning technology in the world copper business. This well-established, remarkable hydrometallurgical achievement fills an important role in our technical ability to extract copper in an efficient and cost-effective way. This proceedings documents the present status of the SX-EW business. It represents a substantial body of historical, scientific, engineering, and commercial information regarding the growth and application of the technology.
The growth and development witnessed today in modern science, engineering, and technology owes a heavy debt to the rare, refractory, and reactive metals group, of which niobium is a member. Extractive Metallurgy of Niobium presents a vivid account of the metal through its comprehensive discussions of properties and applications, resources and resource processing, chemical processing and compound preparation, metal extraction, and refining and consolidation. Typical flow sheets adopted in some leading niobium-producing countries for the beneficiation of various niobium sources are presented, and various chemical processes for producing pure forms of niobium intermediates such as chloride, fluoride, and oxide are discussed. The book also explains how to liberate the metal from its intermediates and describes the physico-chemical principles involved. It is an excellent reference for chemical metallurgists, hydrometallurgists, extraction and process metallurgists, and minerals processors. It is also valuable to a wide variety of scientists, engineers, technologists, and students interested in the topic.
This book is a definitive reference on the environmental geochemistry and resource potential of metallurgical slags
The volume contains more than 70 papers covering the important topics and issues in metallurgy today including papers as follows: keynote papers covering a tribute to David Robertson, workforce skills needed in the profession going forward, copper smelting, ladle metallurgy, process metallurgy and resource efficiency, new flash iron making technology, ferro-alloy electric furnace smelting and on the role of bubbles in metallurgical processing operations. Topics covered in detail in this volume include ferro-alloys, non-ferrous metallurgy, iron and steel, modeling, education, and fundamentals.
The current technological challenges mean that engineers are expected to apply the available extraction in the field of extractive metallurgy.Extraction of copper, one of the most used metals, has been practiced since ancient times around the world.Three crucial steps, namely sulphide roasting, leaching of ores and concentrates, and electro-extraction through solvent extraction, are described here with ample details, diagrams, examples and explanations to enlighten practitioners. these techniques are widespread where copper ores are mined.These modes of extraction are applied in operations for many non-ferrous metals from where the interest of this book which enters in the collection of Extractive Metallurgy.Roger RUMBU, Met. Eng., PPM, TBOM.