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This book provides complete step by step instruction, practical examples, guidance, and worksheets to meet the needs of a company licensed or competent unlicensed engineer that, by education or experience, understands the concepts presented in this book. This book will help engineers ensure that their company is in compliance with the new standard of dust collection systems by mitigating the exposed risks. The data is presented in tables and graphs along with examples that are based on actual, proven, practical designs to clearly illustrate application of the information provided. The book is broken down into two parts. Part 1 details structural analysis and design for reinforcing dust handling systems including Design criteria and general theory, Dust collector wall, roof and hopper sections, Access doors, hinges and latches, explosion vent ducts, blast deflectors, and filter bag cage design, Explosion vent duct weather covers, etc. Part 2 covers explosion relief elements and explosion flowing pressure analyses.
This book has been written to address many of the developments since the 1st Edition which have improved how companies survey and select new sites, evaluate acquisitions, or expand their existing facilities. This book updates the appendices containing both the recommended separation distances and the checklists to help the teams obtain the information they need when locating the facility within a community, when arranging the processes within the facility, and when arranging the equipment within the process units.
Up-to-date and thorough coverage of the causes, repercussions, and prevention of dust explosions and fires by one of the most well-respected environmental scientists and worker safety litigation specialists in the world This handy volume is a ready “go to” reference for the chemical engineer, plant manager, process engineer, or chemist working in industrial settings where dust explosions could be a concern, such as the process industries, coal industry, metal industry, and others. Though dust explosions have been around since the Earth first formed, and they have been studied and written about since the 1500s, they are still an ongoing concern and occur almost daily somewhere in the world, from bakeries to fertilizer plants. Dust explosions can have devastating consequences, and, recently, there have been new industrial standards and guidelines that reflect safer, more reasonable methods for dealing with materials to prevent dust explosions and resultant fires. This book not only presents these new developments for engineers and managers, it offers in-depth coverage of the subject, starting with a complete overview of dust—how it forms, when it is in danger of exploding, and how this risk can be mitigated—as well as a general overview of explosions and the environments that foster them. Dust Explosion and Fire Prevention Handbook covers individual industries, such as metal and coal; offers an appendix that outlines best practices for preventing dust explosions and fire and how these risks can be systematically mitigated by these implementations; and incorporates a handy glossary of terms for easy access, not only for the veteran engineer or chemist, but for the student or new hire. This ready reference is one of the most useful texts that an engineer or chemist could have at their side. With so many accidents still occurring in industry today, this must-have volume pinpoints the most common, sure-fire ways for engineers, scientists, and chemists working with these hazardous materials to go about their daily business safely, efficiently, and profitably, with no extraneous tables or theoretical treatises.
This Fourth Edition book includes 12 new chapters covering computational fluid dynamic simulation; solar, impingement, and pulse combustion drying; drying of fruits, vegetables, sugar, biomass, and coal; physicochemical aspects of sludge drying; and life-cycle assessment of drying systems. Addressing commonly encountered dryers as well as innovative dryers with future potential, the fully revised text not only delivers a comprehensive treatment of the current state of the art, but also serves as a consultative reference for streamlining industrial drying operations to increase energy efficiency and cost-effectiveness.
Methods in Chemical Process Safety, Volume Three, addresses the most important challenges, recent advancements and contributions in chemical process safety. The work helps researchers and professionals obtain guidance on the selection and practice of chemical process safety methods. Chapters in the book cover Experimental Methods, Hazard Identification, Risk Assessment, Safety Measures, Regulations, Guidelines and Standards, Emerging/Unique Scenarios, and more. Users will find a complete guide that presents tactics in process safety management that are now globally recognized as the primary approach for establishing a high level of safety in operations. As process safety is now a disciplined framework for managing the integrity of operating systems and processes handling hazardous substances, and because continued occurrence of major losses have had a significant impact on the industry's approaches to modern process safety, this book is a must have for those in the industry. - Acquaints the reader/researcher with the fundamentals of process safety - Provides the most recent advancements and contributions in each topic from a practical point-of-view - Gives readers the views/opinions of experts on each topic
Lees' Process Safety Essentials is a single-volume digest presenting the critical, practical content from Lees' Loss Prevention for day-to-day use and reference. It is portable, authoritative, affordable, and accessible — ideal for those on the move, students, and individuals without access to the full three volumes of Lees'. This book provides a convenient summary of the main content of Lees', primarily drawn from the hazard identification, assessment, and control content of volumes one and two. Users can access Essentials for day-to-day reference on topics including plant location and layout; human factors and human error; fire, explosion and toxic release; engineering for sustainable development; and much more. This handy volume is a valuable reference, both for students or early-career professionals who may not need the full scope of Lees', and for more experienced professionals needing quick, convenient access to information. - Boils down the essence of Lees'—the process safety encyclopedia trusted worldwide for over 30 years - Provides safety professionals with the core information they need to understand the most common safety and loss prevention challenges - Covers the latest standards and presents information, including recent incidents such as Texas City and Buncefield
A must-have guide for current and future safety professionals, the third edition of this practical handbook presents the key elements of an effective fire safety management program; explains the types and functions of fire control equipment; discusses the identification and control of hazardous materials; identifies safety organizations and available resources for fire service programs; describes commonly installed fire detection systems and their maintenance and inspection; and includes learning objectives, case studies, updated codes and standards, and information about emergency response and school fire safety planning.
The interest of the media in dust explosions increased considerably following two major grain-elevator disasters in the United States in 1979. However, these were not isolated incidents and were statistically unusual only in the high loss of life involved. Any oxidizable material that is dispersed in fine powder form may be explosive, and ignition sources with sufficient energy to ignite a dust cloud are easily produced in normal industrial processing. Dust fires and minor incidents are not uncommon in many industries, but fortunately the combination of events and circumstances that must coincide for a large-scale explosion arise only rarely. Nevertheless, this is often more by luck than by good management and many potentially hazardous situations are common in industry. An explosive dust cloud and the circumstances in which it can ignite are not as simple to define as the equivalent situation in gases or flammable vapors. A large number of definitions and experimental tests have been devised to characterize the explosibility of dusts and ignition sources. The aim of this book is to provide a guide describing conditions in industry that could lead to dust explosions and the means to avoid them. Ignition sources and the way in which they can arise in powder processing are discussed and illustrated by case histories of reported incidents. The methods by which the potential hazards of a process or product can be evaluated are described, with special attention paid to the interpretation of the results of the different experimental methods.
Does the identification number 60 indicate a toxic substance or a flammable solid, in the molten state at an elevated temperature? Does the identification number 1035 indicate ethane or butane? What is the difference between natural gas transmission pipelines and natural gas distribution pipelines? If you came upon an overturned truck on the highway that was leaking, would you be able to identify if it was hazardous and know what steps to take? Questions like these and more are answered in the Emergency Response Guidebook. Learn how to identify symbols for and vehicles carrying toxic, flammable, explosive, radioactive, or otherwise harmful substances and how to respond once an incident involving those substances has been identified. Always be prepared in situations that are unfamiliar and dangerous and know how to rectify them. Keeping this guide around at all times will ensure that, if you were to come upon a transportation situation involving hazardous substances or dangerous goods, you will be able to help keep others and yourself out of danger. With color-coded pages for quick and easy reference, this is the official manual used by first responders in the United States and Canada for transportation incidents involving dangerous goods or hazardous materials.