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Warm Mix Asphalt (WMA) technology has the capability of lowering the temperature at which the asphalt is mixed and compacted by 30°C or more without compromising the performance of asphalt pavement. The reduced difference between asphalt mix and ambient temperature results in a lower cooling rate thus allows for long haul, sufficient compaction time and late season projects compared to the conventional Hot Mix Asphalt (HMA). In northern climate, asphalt paving season is relatively short and paving is often done late in the season when weather conditions are less than ideal. The potential benefit of WMA, among others, is an extended paving season for the City of Winnipeg. Reduction in production temperature also comes with other positive impacts both economically and environmentally. The objective of this study is to evaluate the installation of WMA, compile experiences with this technology and evaluate their effects on construction methods and performance. The study further attempts to evaluate the effectiveness of the WMA chemical additives and its dosage rate as liquid anti-strip agents on the properties of WMA mixtures through field and laboratory testing programs. In addition to the overall effectiveness of WMA, the study aimed to evaluate its economic cost relative to Hot Mix Asphalt (HMA). A chemical additive was used at three different dosages (0.3, 0.5 and 0.7 percent by weight of asphalt cement). The additive has the ability to improve mixing, aggregate coating, workability, compaction and adhesion with no change in materials or job mix formula required. The study showed that WMA could be successfully placed using conventional HMA paving practices and procedures. Among the different additive dosages used, 0.5% had a better overall performance. The moisture sensitivity tests indicated the highest Tensile Strength Ratio (TSR) at this dosage, suggesting the lowest moisture damage susceptibility. All four mixtures had low rutting resistance potential with no significant difference among them. The WMA showed a higher cracking resistance compared to HMA. The WMA price was between 2% to 11% higher than conventional HMA including the costs of additional testing as well as the WMA additives.
TRB's National Cooperative Highway Research Program (NCHRP) Report 691: Mix Design Practices for Warm-Mix Asphalt explores a mix design method tailored to the unique material properties of warm mix asphalt technologies. Warm mix asphalt (WMA) refers to asphalt concrete mixtures that are produced at temperatures approximately 50°F (28°C) or more cooler than typically used in the production of hot mix asphalt (HMA). The goal of WMA is to produce mixtures with similar strength, durability, and performance characteristics as HMA using substantially reduced production temperatures. There are important environmental and health benefits associated with reduced production temperatures including lower greenhouse gas emissions, lower fuel consumption, and reduced exposure of workers to asphalt fumes. Lower production temperatures can also potentially improve pavement performance by reducing binder aging, providing added time for mixture compaction, and allowing improved compaction during cold weather paving. Appendices to NCHRP Report 691 include the following. Appendices A, B, and D are included in the printed and PDF version of the report. Appendices C and E are available only online.
It is critical that all asphalt pavement construction and maintenance activities systematically involve cost-effective, technically advanced materials and practices to preserve the ever-challenged pavement investment. A key step in keeping the Metro Toronto pavement infrastructure 'healthy' is a user-friendly pavement management system used to identify and piroritize rehabilitation and reconstruction requirements. REgular review of pavement condition has resulted in advances in materials (high stability hot-mix asphalts for rutting resistance), construction practices (unshrinkable fill for utility cuts), recycling (crushed concrete for granular material) and specification. It is very important to have a comprehensive hot-mix asphalt specification that is clearly understood, throughparticipation by agency, consultants and contractors alike, to ensure 'smooth' projects and pavements. An integrated approach to pavement rehabilitation from subgrade drainage considerations right through to required surface course functional properties is required. In addition to current practices, apparent problems such as the poor fatigue resistance and durability of rather harsh high stability mixes are discussed along with future materials selection such as micro-surfacing and stone mastic asphalt. For the covering abstract of this conference, see IRRD number 863140.
Sustainability is a cornerstone of today0́9s engineering world. Warm mix asphalt (WMA) and reclaimed asphalt pavement (RAP) are the most prominent sustainable materials in asphalt concrete pavements. WMA is a not a new concept, however new innovations and increased usage of WMA has been spurred by the increased focus on sustainable infrastructure systems. WMA enables reduced production temperatures through the use of wax, water, or other chemical packages. The effects of reduced production temperatures include fuel use and emissions reductions, improved compaction, and possible RAP concentration increases. RAP is the primary recycled product of the aged asphalt concrete pavements and its use leads to reductions in virgin aggregate and asphalt demand. However, significant performance issues can stem from the individual integration of WMA or RAP materials in asphalt concrete. In particular, WMA technologies can increase moisture and rutting susceptibility while RAP significantly increases the stiffness of the resulting mixture. Consequently, quality performance of sustainable asphalt pavements may require the combined use of WMA and RAP to produce mixtures with sufficient stiffness and moisture and fracture resistance. This study evaluates the potential of WMA technologies and their integration with RAP. Initially, an extensive literature review was completed to understand the advantages, disadvantages, and past field and lab performance of WMA and RAP mixtures. Rotational viscometer and bending beam rheometer tests were then used to evaluate Sasobit, Evotherm M1, and Advera WMA modified and unmodified binders. Finally, virgin and 45% RAP mixtures were designed and tested to examine the rutting, moisture, and fracture resistance of WMA and HMA mixtures. The results of this experiment provided several key observations. First, viscosity reductions may not be the primary cause for the availability of reduced production temperatures for WMA technologies. Second, WMA additive properties have a significant effect upon fracture, moisture, and rutting resistance. Furthermore, the addition of RAP to WMA mixtures improved the rutting and moisture sensitivity performance as characterized in the Hamburg and Tensile Strength Ratio testing procedures.
This project evaluated the procedures proposed by the Mechanistic-Empirical Pavement Design Guide (MEPDG) to characterize existing hot-mix asphalt (HMA) layers for rehabilitation purposes. Thirty-three cores were extracted from nine sites in Virginia to measure their dynamic moduli in the lab. Falling-weight deflectometer (FWD) testing was performed at the sites because the backcalculated moduli are needed for the Level 1 procedure. The resilient modulus was also measured in the lab because it is needed for the Level 2 procedure. A visual pavement rating was performed based on pavement condition because it is needed for the Level 3 procedure. The selected cores were tested for their bulk densities (Gmb) using the AASHTO T166 procedure and then for their dynamic modulus in accordance with the AASHTO TP62-03 standard test method. Then the cores were broken down and tested for their maximum theoretical specific gravity (Gmm) using the AASHTO T-209 procedure. Finally an ignition test was performed to find the percentage of binder and to reclaim the aggregate for gradation analysis. Volumetric properties were then calculated and used as input for the Witczak dynamic modulus prediction equations to find what the MEPDG calls the undamaged master curve of the HMA layer. The FWD data, resilient modulus data, and pavement rating were used to find the damaged master curve of the HMA layer as suggested for input Levels 1, 2, and 3, respectively. It was found that the resilient modulus data needed for a Level 2 type of analysis do not represent the entire HMA layer thickness, and therefore it was recommended that this analysis should not be performed by VDOT when implementing the design guide. The use of Level 1 data is recommended because FWD testing appears to be the only procedure investigated that can measure the overall condition of the entire HMA layer.
The purpose of this study is to evaluate warm mix asphalts (WMA) with recycled asphalt pavement (RAP) from Nevada. For this study, four different warm mix technologies and four different aggregate sources with two different percentages of recycled asphalt binder ratios were used. Aggregates from Lone Mountain, North Tenaya, Spanish Springs and Lockwood were used with appropriate binders for the particular climate conditions in those areas. All the aggregates were lime-marinated, as per requirement of the Nevada Department of Transportation. Advera, Evotherm 3G, Sonnewax and waterfoam were the warm mix technologies evaluated. All four WMA mixtures satisfied all the criteria for resistance to moisture damage with or without RAP for all the aggregate sources used. In terms of fatigue, the WMA mixtures showed better results than the HMA mixture. But for the rutting resistance all of the WMA mixtures showed lower values than the HMA mixtures. This was expected, even though the WMA's rutting resistance improved when RAP was added.