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This report presents a cost analysis of polymer grade (PG) Ethylene production from n-butane feedstock using a typical steam cracking process In this process, n-butane is thermally cracked in pyrolysis furnaces through the use of steam. In addition to Ethylene, the process also generates polymer grade propylene, butadiene. Raffinate-1 and pygas as by-products. This report was developed based essentially on the following reference(s): "Ethylene", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Ethene, Propene, Pyrolysis Gasoline, Hydrocarbon Pyrolysis, Cracking Furnace, Lummus, KBR, Technip, Linde, S&W
This report presents alternatives for producing Ethylene from different feedstocks and a cost comparison of these alternatives, across different countries. More specifically, the report compares the costs of Ethylene production through the following pathways: * Pathway 1: Ethylene Production from Ethane * Pathway 2: Ethylene Production from Ethane and Propane * Pathway 3: Green Ethylene Production from Ethanol In Pathways 1 and 2, Ethylene is produced via steam cracking of different feedstocks: ethane and a mixture of ethane and propane. In Pathway 3, Ethylene is produced from ethanol, which is a renewable feedstock. The analysis presented in this report includes: * A comparison of the economic potential of the pathways listed above in several countries, comprising: - Comparative analysis of capital costs - Comparative analysis of production costs - Comparison between product price and raw materials costs of each pathway * An overview of each production pathway, including: - Raw material(s) consumption figures and product(s) generated - Related technology licensors and block flow diagram of representative industrial processes Keywords: Hydrocarbon Pyrolysis, Cracking Furnace, Ethene, Propene, Shale Gas, CB&I Lummus, Technip, Shaw Stone & Webster, Kellogg-Braun & Root, KBR, Linde, Green Ethylene, Braskem, Chematur Technologies, Petron Scientech, Scientific Design, Dow Chemical, BP, Ethanol Dehydration
This report presents a cost analysis of polymer grade (PG) Ethylene production from ethane feedstock using a typical steam cracking process. In this process, ethane is thermally cracked in pyrolysis furnaces through the use of steam. Besides Ethylene, the process also generates a hydrogen-rich gas to be used as fuel. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): "Ethylene", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Ethene, Hydrocarbon Pyrolysis, Cracking Furnace, Lummus, KBR, Technip, Linde, S&W
This report presents a cost analysis of polymer grade (PG) Ethylene production starting from an ethane/propane mixture at a volume ratio of 4:1 A typical steam cracking process with front-end demethanization is employed. In this process, a mix of 80 vol% ethane and 20 vol% propane is thermally cracked in pyrolysis furnaces. In addition to polymer grade Ethylene, the process also generates polymer grade propylene and hydrogen-rich gas. This report was developed based essentially on the following reference(s): "Ethylene", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Ethene, Propene, Hydrocarbon Pyrolysis, Cracking Furnace, Lummus, KBR, Technip, Linde, S&W
This report presents alternatives for producing Ethylene from different feedstocks and a cost comparison of these alternatives, across different countries. More specifically, the report compares the costs of Ethylene production through the following pathways:* Pathway 1: Ethylene Production from Ethane* Pathway 2: Ethylene Production from Ethane and Propane* Pathway 3: Green Ethylene Production from EthanolIn Pathways 1 and 2, Ethylene is produced via steam cracking of different feedstocks: ethane and a mixture of ethane and propane. In Pathway 3, Ethylene is produced from ethanol, which is a renewable feedstock.The analysis presented in this report includes:* A comparison of the economic potential of the pathways listed above in several countries, comprising: * Comparative analysis of capital costs * Comparative analysis of production costs * Comparison between product price and raw materials costs of each pathway * An overview of each production pathway, including: * Raw material(s) consumption figures and product(s) generated * Related technology licensors and block flow diagram of representative industrial processes Keywords: Hydrocarbon Pyrolysis, Cracking Furnace, Ethene, Propene, Shale Gas, CB&I Lummus, Technip, Shaw Stone & Webster, Kellogg-Braun & Root, KBR, Linde, Green Ethylene, Braskem, Chematur Technologies, Petron Scientech, Scientific Design, Dow Chemical, BP, Ethanol Dehydration
This report presents a cost analysis of polymer grade (PG) Ethylene production from isobutane feedstock using a typical steam cracking process In this process, isobutane is thermally cracked in pyrolysis furnaces through the use of steam. In addition to Ethylene, the process also generates polymer grade propylene, butadiene , raffinate-1 and pygas as by-products. This report was developed based essentially on the following reference(s): "Ethylene", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Ethene, Propene, Pyrolysis Gasoline, Hydrocarbon Pyrolysis, Cracking Furnace, Lummus, KBR, Technip, Linde, S&W
This report presents a cost analysis of polymer grade (PG) Ethylene production from propane feedstock using a typical steam cracking process. In this process, propane is thermally cracked in pyrolysis furnaces through the use of steam. In addition to Ethylene, the process also generates polymer grade propylene, pygas and a crude C4s stream as by-products. This report was developed based essentially on the following reference(s): "Ethylene", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Ethene, Propene, Pyrolysis Gasoline, Hydrocarbon Pyrolysis, Cracking Furnace, Lummus, KBR, Technip, Linde, S&W
This report presents a cost analysis of polymer grade (PG) Ethylene production from light naphtha feedstock using a typical steam cracking process In this process, naphtha is thermally cracked in pyrolysis furnaces at high severity conditions to maximize Ethylene yield. In addition to Ethylene, the process also generates polymer grade propylene, pygas and a mixed C4s stream as by-products. Products separation follows a front-end demethanization sequence. This report was developed based essentially on the following reference(s): "Ethylene", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Ethene, Propene, Pyrolysis Gasoline, Hydrocarbon Pyrolysis, Cracking Furnace, Lummus, KBR, Technip, Linde, S&W
This report presents a cost analysis of polymer grade (PG) Ethylene production from light naphtha feedstock using a typical steam cracking process. In this process, naphtha is thermally cracked at low severity conditions, maximizing propylene to Ethylene ratio. Besides PG Ethylene and PG propylene, the process also generates pygas and a mixed C4s stream as by-products. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): "Ethylene", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Ethene, Propene, Pyrolysis Gasoline, Hydrocarbon Pyrolysis, Cracking Furnace, Lummus, KBR, Technip, Linde, S&W