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This report presents a cost analysis of Ethylene Oxide production from ethylene. The process examined is a typical direct oxidation process. In the process examined, pure oxygen is used as the oxidizing agent. This report was developed based essentially on the following reference(s): "Ethylene Oxide", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Ethene, Dow Meteor, Shell Master, Scientific Design
This report presents a cost analysis of Monoethylene Glycol (MEG) production from ethylene This process consists of a two-steps process. First, ethylene is oxidized with oxygen to produce ethylene oxide, which is further hydrolyzed to MEG. Diethylene glycol (DEG) and triethylene glycol (TEG) are also generated as by-products in the process. This report was developed based essentially on the following reference(s): (1) "Ethylene Oxide", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition (2) "Ethylene Glycol", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Ethene, Shell Master, Scientific Design, Oxidation, Dow METEOR
This report presents a cost analysis of polymer grade (PG) Ethylene production from ethane feedstock using a typical steam cracking process. In this process, ethane is thermally cracked in pyrolysis furnaces through the use of steam. In addition to polymer grade Ethylene, the process also generates a methane-rich gas (used as fuel in the cracking furnaces) and hydrogen-rich gas, sold as by-product. This report was developed based essentially on the following reference(s): "Ethylene", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Ethene, Hydrocarbon Pyrolysis, Cracking Furnace, Lummus, KBR, Technip, Linde, S&W
This report presents a cost analysis of Ethylene Oxide production from ethylene. The process examined is a direct oxidation technology using air as the oxidizing agent. This report was developed based essentially on the following reference(s): Keywords: Ethene, Scientific Design, Air Oxidation
This report presents a cost analysis of Monoethylene Glycol (MEG) production from ethylene. This process consists of a two-steps process. First, ethylene is oxidized with oxygen to produce ethylene oxide, which is further hydrolyzed to MEG. Diethylene glycol (DEG) and triethylene glycol (TEG) are also generated as by-products in the process. This report was developed based essentially on the following reference(s): (1) "Ethylene Oxide", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition (2) "Ethylene Glycol", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Ethene, Shell Master, Scientific Design, Oxidation, Dow METEOR
This report presents alternatives for producing Ethylene from different feedstocks and a cost comparison of these alternatives, across different countries. More specifically, the report compares the costs of Ethylene production through the following pathways: * Pathway 1: Ethylene Production from Ethane * Pathway 2: Ethylene Production from Ethane and Propane * Pathway 3: Green Ethylene Production from Ethanol In Pathways 1 and 2, Ethylene is produced via steam cracking of different feedstocks: ethane and a mixture of ethane and propane. In Pathway 3, Ethylene is produced from ethanol, which is a renewable feedstock. The analysis presented in this report includes: * A comparison of the economic potential of the pathways listed above in several countries, comprising: - Comparative analysis of capital costs - Comparative analysis of production costs - Comparison between product price and raw materials costs of each pathway * An overview of each production pathway, including: - Raw material(s) consumption figures and product(s) generated - Related technology licensors and block flow diagram of representative industrial processes Keywords: Hydrocarbon Pyrolysis, Cracking Furnace, Ethene, Propene, Shale Gas, CB&I Lummus, Technip, Shaw Stone & Webster, Kellogg-Braun & Root, KBR, Linde, Green Ethylene, Braskem, Chematur Technologies, Petron Scientech, Scientific Design, Dow Chemical, BP, Ethanol Dehydration
This report presents a cost analysis of Propionic Acid production from ethylene and synthesis gas. In this process, propionaldehyde is formed by ethylene hydroformylation, and then converted to Propionic Acid via an oxidation reaction. This report was developed based essentially on the following reference(s): (1) "Oxo Synthesis," Ullmann's Encyclopedia of Industrial Chemistry, 7th edition (2) "Propionic Acid and Derivatives," Ullmann's Encyclopedia of Industrial Chemistry, 2014 (3) US Patent 8492584 issued to BASF in 2013 Keywords: Propanoic Acid, Ethene, Propanal, Oxo Reaction, Hydroformylation
This report presents a cost analysis of Acetaldehyde production from ethylene. The process examined is a typical oxidation process. In the process, a palladium/copper catalyst system is used. This report was developed based essentially on the following reference(s): Keywords: Ethanal, Wacker Process, Hoechst-Wacker Process
This report presents a cost analysis of Monoethylene Glycol (MEG) production from carbon dioxide (CO2) using an electrochemical process. The process examined is similar to Liquid Light process. In this process, CO2 is electrochemically converted to oxalic acid, which is then hydrogenated to MEG.This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses:* Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up* Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs* Raw materials consumption, products generation and labor requirements* Process block flow diagram and description of industrial site installations (production unit and infrastructure)This report was developed based essentially on the following reference(s):US Patents 20140221684 and 20140206895, both issued to Liquid Light in 2014Keywords: Ethylene Glycol, Fiber Grade, Hydrogen Bromide, Bromine, 1,2-Ethanediol
This report presents a cost analysis of 1-Hexene production from ethylene. The process examined is similar to the trimerization process owned by Chevron Phillips. This report was developed based essentially on the following reference(s): US Patent 6455648, issued to Chevron Philips Chemical Company in 2002 Keywords: Linear Alpha Olefins, LAO, Ethylene, Trimerization, Chevron Phillips