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This report presents a cost analysis of Ethylene Dichloride (EDC) production from ethylene and chlorine using a direct chlorination process. The process examined is a high temperature chlorination (HTC) process similar to the one developed by Vinnolit. In this process, EDC is produced from ehtylene and chlorine in a direct chlorination reaction, and subsequently purified to "sales EDC quality". This report was developed based essentially on the following reference(s): (1) US Patent US6235953B1, issued to Vinnolit Monomer GmbH and Co KG in 2001 (2) European Patent EP1899287B1, issued to Vinnolit GmbH and Co KG ThyssenKrupp Uhde GmbH in 2006 Keywords: Ethene, 1,2-Dichloroethane, Vinnolit, Westlake
This report presents a cost analysis of Ethylene Dichloride (EDC) production from ethylene and chlorine using a direct chlorination process. The process examined is similar to Vinnolit process. This process consists in a liquid-phase low temperature chlorination (LTC). This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) Keywords: Ethene, 1,2-Dichloroethane, Vinnolit, Westlake
This report presents a cost analysis of Polyvinyl Chloride (PVC) production from vinyl chloride monomer (VCM). The process examined is a typical emulsion polymerization process. This report was developed based essentially on the following reference(s): (1) "Poly(Vinyl Chloride)", Ullmann's Encyclopedia of Industrial Chemistry (2) PVC Handbook, 2005 Keywords: Chloroethene, Polychloroethylene, Poly(Vinyl Chloride)
This report presents a cost analysis of Ethylene Dichloride (EDC) production from ethylene and chlorine using a direct chlorination process. The process examined is similar to OxyVinyls process. This process consists in a liquid-phase high temperature chlorination (HTC). This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): EP Patent 0260650, originally issued to B.F. Goodrich Company (assigned to OxyVinyls in 2000) Keywords: Ethene, 1,2-Dichloroethane, Inovyl, European Vinyls Corporation, EVC
Step-by-step instructions enable chemical engineers to master key software programs and solve complex problems Today, both students and professionals in chemical engineering must solve increasingly complex problems dealing with refineries, fuel cells, microreactors, and pharmaceutical plants, to name a few. With this book as their guide, readers learn to solve these problems using their computers and Excel®, MATLAB, Aspen Plus, and COMSOL Multiphysics. Moreover, they learn how to check their solutions and validate their results to make sure they have solved the problems correctly. Now in its Second Edition, Introduction to Chemical Engineering Computing is based on the author's firsthand teaching experience. As a result, the emphasis is on problem solving. Simple introductions help readers become conversant with each program and then tackle a broad range of problems in chemical engineering, including: Equations of state Chemical reaction equilibria Mass balances with recycle streams Thermodynamics and simulation of mass transfer equipment Process simulation Fluid flow in two and three dimensions All the chapters contain clear instructions, figures, and examples to guide readers through all the programs and types of chemical engineering problems. Problems at the end of each chapter, ranging from simple to difficult, allow readers to gradually build their skills, whether they solve the problems themselves or in teams. In addition, the book's accompanying website lists the core principles learned from each problem, both from a chemical engineering and a computational perspective. Covering a broad range of disciplines and problems within chemical engineering, Introduction to Chemical Engineering Computing is recommended for both undergraduate and graduate students as well as practicing engineers who want to know how to choose the right computer software program and tackle almost any chemical engineering problem.
This report presents a cost analysis of Ethylene Dichloride (EDC) production from ethylene and hydrogen chloride using an oxychlorination process. The process examined is similar to INEOS process. This process involves an oxygen-based chlorination step, which is carried out in fixed-bed reactors. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): US Patent 6465701, originally issued to EVC in 2002 (assigned to INEOS in 2008) Keywords: Ethene, 1,2-Dichloroethane, Inovyl, EVC, European Vinyls Corporation, Fixed-Bed Reactor
This report presents a cost analysis of Ethylene Dichloride (EDC) production from ethylene and hydrogen chloride using an oxychlorination process. The process examined is similar to OxyVinyls process. This process involves an oxygen-based chlorination step, which is carried out in fluidized-bed reactors. This report was developed based essentially on the following reference(s): (1) US Patent 7585806, issued to OxyVinyls in 2009 (2) US Patent 5292703, originally issued to The Geon Company (assigned to OxyVinyls in 1999) Keywords: Ethene, 1,2-Dichloroethane, Mitsui, Fluidized-Bed Reactor
More than 10 years after the "First European Symposium on Organic Micropollutants in the Aquatic Environment", the "Sixth Symposium" was held in Lisbon (Portugal) from 22 to 24 May 1990. The Symposium was organised within the framework of the Concerted Action COST 641 * which is included in the Fourth R&D Programme on the Environment of the Commission of the European Communities expiring at the end of 1990. After restructuring the Concerted Action in 1984, particular attention has been devoted to fate and transformation of organic micropollutants in the aquatic environment. Therefore, a major aim of the Symposium was to review current studies and progress in these areas, besides more general aspects related to analytical methodologies and behaviour of pollutants during water treatment processes. This volume contains the plenary papers presented in the following sessions at the Symposium: - Multidisciplinary studies - Partitioning of organic micropollutants in the aquatic environment - Novel analytical techniques in environmental chemistry - Monitoring micropollutant - Degradation of organic micropollutants during field conditions - Reclamation of polluted ground water - Chemical and photochemical oxidation - Future of environmental chemistry. In addition, extended versions of posters are included, covering the four topics which are dealt within the four Working Parties forming the structure of the Concerted Action: 1. Analytical methodologies 2. Transport and distribution 3. Transformation reactions 4. Water treatment. We believe that the Proceedings give a good overview of current activities in these fields of research in Europe.
Current Developments in Biotechnology and Bioengineering: Production, Isolation and Purification of Industrial Products provides extensive coverage of new developments, state-of-the-art technologies, and potential future trends, focusing on industrial biotechnology and bioengineering practices for the production of industrial products, such as enzymes, organic acids, biopolymers, and biosurfactants, and the processes for isolating and purifying them from a production medium. During the last few years, the tools of molecular biology and genetic and metabolic engineering have rendered tremendous improvements in the production of industrial products by fermentation. Structured by industrial product classifications, this book provides an overview of the current practice, status, and future potential for the production of these agents, along with reviews of the industrial scenario relating to their production. - Provides information on industrial bioprocesses for the production of microbial products by fermentation - Includes separation and purification processes of fermentation products - Presents economic and feasibility assessments of the various processes and their scaling up - Links biotechnology and bioengineering for industrial process development
Chemical industries have to face the challenge of finding adequate processes to produce large quantities of new products, while at the same time decreasing both the impact on the environment and the risk of disaster. This book addresses this challenge. It discusses the problems of environmentally benign organic processes on an interdisciplinary approach. The book features experts in selective catalysis, development of new reagents and methods who present their recent results.