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Thanks to their low density and tailored properties, polymer matrix composites are attractive candidates for a large number of industrial applications ranging from aerospace to transportation and energy. However, the behaviour of polymer-based materials is strongly affected by a number of environmental factors. Environmental Degradation in Industrial Composites provides vital information on the effects of environmental factors such as temperature, liquid and gas exposure, electrical fields and radiations, and how micro- and micromechanical calculations during design and manufacture must take these effects into account. The book concludes with reviews on standard and specific testing methods for the various environmental factors and their combinations, helping mechanical/materials engineers and specifiers to predict possible changes due to environmental conditions. Each chapter is supplemented by industrial case studies to help in the understanding of degradation of composites in real life situations.This book will help you to...* Understand how environmental factors lead to degradation effects in polymer matrix composite structures* Build these factors into calculations when predicting the part performance and lifetime of structures* Compare real-life situations from case studies with your predicted results* Predict probable composite behaviour with greater accuracy This book will help you to...* Understand how environmental factors lead to degradation effects in polymer matrix composite structures* Build these factors into calculations when predicting the part performance and lifetime of structures* Compare real-life situations from case studies with your predicted results* Predict probable composite behaviour with greater accuracy
This book emphasizes the scientific origin of deformation and damage of FRP composites under various environmental effects and analyses present understanding on degradation mechanisms, role of interfaces and addition of nanofillers Discusses micro-characterization of composites and interfaces, also includes micro-mechanisms and microscopic evidences to establish the structure-property correlation Elucidates advantages and limitations of FRP composites in supercritical applications
Polymer matrix composites are increasingly replacing traditional materials, such as metals, for applications in the aerospace, automotive and marine industries. Because of the relatively recent development of these composites there is extensive on-going research to improve the understanding and modelling of their behaviour – particularly their failure processes. As a consequence there is a strong demand among design engineers for the latest information on this behaviour in order to fully exploit the potential of these materials for a wide range of weight-sensitive applications. Failure mechanisms in polymer matrix composites explores the main types of composite failure and examines their implications in specific applications.Part one discusses various failure mechanisms, including a consideration of manufacturing defects and addressing a variety of loading forms such as impact and the implications for structural integrity. This part also reviews testing techniques and modelling methods for predicting potential failure in composites. Part two investigates the effects of polymer-matrix composite failure in a range of industries including aerospace, automotive and other transport, defence, marine and off-shore applications. Recycling issues and environmental factors affecting the use of composite materials are also considered.With its distinguished editors and international team of expert contributors Failure mechanisms in polymer matrix composites is a valuable reference for designers, scientists and research and development managers working in the increasing range of industries in which composite materials are extensively used. The book will also be a useful guide for academics studying in the composites field. Discusses various failure mechanisms, including manufacturing defects Reviews testing techniques and modelling methods for predicting potential failure Investigates failure in aerospace, automotive, defence, marine and off-shore applications
Composites are widely used in marine applications. There is considerable experience of glass reinforced resins in boats and ships but these are usually not highly loaded. However, for new areas such as offshore and ocean energy there is a need for highly loaded structures to survive harsh conditions for 20 years or more. High performance composites are therefore being proposed. This book provides an overview of the state of the art in predicting the long term durability of composite marine structures. The following points are covered: • Modelling water diffusion • Damage induced by water • Accelerated testing • Including durability in design • In-service experience. This is essential reading for all those involved with composites in the marine industry, from initial design and calculation through to manufacture and service exploitation. It also provides information unavailable elsewhere on the mechanisms involved in degradation and how to take account of them. Ensuring long term durability is not only necessary for safety reasons, but will also determine the economic viability of future marine structures.
High temperature polymer matrix composites are key candidates for the structural components of proposed supersonic transport aircraft. The operational environment of these vehicles exposes the airframe to harsh conditions, including temperature extremes and moisture. These environments have been seen to cause visible damage in polymer matrix composites in timescales much less than the lifetime of the vehicle. Therefore, there is an urgent requirement for accelerated testing of the key components of the environment. A first step to this goal is to identify the components of the environment responsible for the damage. The effects of a realistic moisture and thermal environment on two high temperature polymer matrix composites (PETI-5 and PIXA-M) have been investigated in this work. An extensive test program was developed to test the response of the materials to this baseline environment and its individual components: time at moisture, moisture cycling, time at temperature and thermal cycling. Mechanism-based models were used to design accelerated moisture cycles and accelerated thermal cycles in an attempt to speed up the response to these environmental factors. These accelerated cycles were also used in the test program. The results showed visible damage in the form of cracking in both materials. The PIXA-M material was found to show more damage than the PETI-5. Cracking was confined to a thin layer of material next to the exposed edge. This suggests that the environmental exposure is reducing the effective fracture toughness of the material in this layer more than in the interior. Analysis suggests that this layer is exposed to more of the environmental components and fluctuations than the material in the interior. The individual components of time at moisture and thermal cycling were seen to cause cracking, while time at temperature did not, and moisture cycling did not appear to accelerate moisture damage. The combined environments in the baseline cycle caused more damage than any one component of the cycle on its own. Evidence points to the combined effects of time at moisture and thermal cycling as being the dominant parameters causing damage, while moisture cycling controls the extent of the damaged region. Although the designed accelerated cycles were not successful in accelerating the damage from the baseline cycle, they were instrumental in establishing what were the dominant parameters. It is suggested that a promising way of accelerating the damage observed under the realistic conditions is by combining an isomoisture environment with a cyclical stress environment, which can be achieved either thermally or mechanically.
Polymer matrix composites are finding increasing number of applications due to their high weight-saving potential as well as unique characteristics, such as high strength-to-density ratio, fatigue resistance, high damping factor, and freedom from corrosion. While many textbooks are available on the mechanics of polymer matrix composites, few cover their processing.Processing of Polymer Matrix Composites fills this gap. The book focuses on the major manufacturing processes used for polymer matrix composites and describes process details, process parameters and their effects on properties and process-induced defects, and analytical and experimental methods used for understanding process conditions. The book describes fibers, thermosetting and thermoplastic polymers, and interface characteristics that are important from the standpoint of both design and processing. It also emphasizes the applications of process fundamentals for both continuous fiber and short fiber polymer matrix composites. In addition the book considers quality inspection methods, tooling, and manufacturing costs and environmental and safety issues.
Nothing stays the same for ever. The environmental degradation and corrosion of materials is inevitable and affects most aspects of life. In industrial settings, this inescapable fact has very significant financial, safety and environmental implications. The Handbook of Environmental Degradation of Materials explains how to measure, analyse, and control environmental degradation for a wide range of industrial materials including metals, polymers, ceramics, concrete, wood and textiles exposed to environmental factors such as weather, seawater, and fire. Divided into sections which deal with analysis, types of degradation, protection and surface engineering respectively, the reader is introduced to the wide variety of environmental effects and what can be done to control them. The expert contributors to this book provide a wealth of insider knowledge and engineering knowhow, complementing their explanations and advice with Case Studies from areas such as pipelines, tankers, packaging and chemical processing equipment ensures that the reader understands the practical measures that can be put in place to save money, lives and the environment. The Handbook’s broad scope introduces the reader to the effects of environmental degradation on a wide range of materials, including metals, plastics, concrete,wood and textiles For each type of material, the book describes the kind of degradation that effects it and how best to protect it Case Studies show how organizations from small consulting firms to corporate giants design and manufacture products that are more resistant to environmental effects