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Before the 1970s, plastics were considered primarily as non-engineering materials and were used in applications such as belts, hoses, gaskets, carpet backing, sealing, adhesives, tires, and so forth as a part of an engineering solution. More recently, plastics have replaced traditional materials and emerged as a significant "engineering application" within the automotive industry. Plastics have proven to be cost effective while providing automakers with the design freedom to accommodate safety, styling, and comfort. Engineering Plastics and Plastic Composites In Automotive Applications focuses on some of the various types of plastics and plastic composites and their applications and advantages within passenger vehicles.
Automotive Plastics and Composites: Materials and Processing is an essential guide to the use of plastic and polymer composites in automotive applications, whether in the exterior, interior, under-the-hood, or powertrain, with a focus on materials, properties, and processing. The book begins by introducing plastics and polymers for the automotive industry, discussing polymer materials and structures, mechanical, chemical, and physical properties, rheology, and flow analysis. In the second part of the book, each chapter is dedicated to a category of material, and considers the manufacture, processing, properties, shrinkage, and possible applications, in each case. Two chapters on polymer processing provide detailed information on both closed-mold and open-mold processing. The final chapters explain other key aspects, such as recycling and sustainability, design principles, tooling, and future trends. This book is an ideal reference for plastics engineers, product designers, technicians, scientists, and R&D professionals who are looking to develop materials, components, or products for automotive applications. The book also intends to guide researchers, scientists, and advanced students in plastics engineering, polymer processing, and materials science and engineering. - Analyzes mechanical, chemical, physical, and thermal properties, enabling the reader to select the appropriate material for specific applications - Explains polymer processing, with thorough coverage of operations across both closed-mold and open-mold processing - Provides systematic coverage of materials, including commodity and engineering thermoplastics, bio-based plastics, thermosets, composites, elastomeric polymers, and 3D-printed plastics
Manufacturing of Nanocomposites with Engineering Plastics collates recent research findings on the manufacturing, properties, and applications of nanocomposites with engineering plastics in one comprehensive volume. The book specifically examines topics of engineering plastics, rheology, thermo-mechanical properties, wear, flame retardancy, modeling, filler surface modification, and more. It represents a ready reference for managers and scholars working in the areas of polymer and nanocomposite materials science, both in industry and academia, and provides introductory information for people new to the field. - Provides a comprehensive review of the most recent research findings - A single one-stop ready reference that assimilates knowledge on the development of nanocomposites with engineering plastics - Contributions from leading experts in the field - Provides examples of applications that will help with material selection - Chapters are designed to provide not only introductory information, but also to lead the reader to more advanced characterization tools
This book is focused on the use of plastics in automobiles for traditional applications, as well as for more advanced uses such as under-the-hood components. Engineering thermoplastics offer the ability to tailor-make components from polymers, and to design parts for enhanced performance, new functionality, part integration, and elimination of secondary operations. Parts made from engineering thermoplastics can be manufactured within specified cost constraints, and using manufacturing methods that offer a wide range of production flexibility. A decade of research and real-world applications is presented by the authors on application technology development for various aspects of automotive design – concept design, CAD modeling, predictive engineering methods through CAE, manufacturing method simulation, and prototype and tool making. Additional advantages of plastics are covered and include greater styling, improved energy absorption, and enhanced performance over traditional materials, all while fostering environmental sustainability and reducing overall vehicle weight for next generation automobiles.
This Rapra Review Report looks at the major applications of polymers in automotives, (excluding tyres), and describes the reasons behind their adoption and development, with many examples drawn from the European, US and Japanese car industries. The review and the 395 abstracts provided from the Rapra Polymer Library database refer primarily to developments since 1987.
Automotive manufacturers are required to decrease CO2 emissions and increase fuel economy while assuring driver comfort and safety. In recent years, there has been rapid development in the application of lightweight and sustainable materials in the automotive industry to help meet these criteria. This book provides critical reviews and the latest research results of various lightweight and sustainable materials in automotive applications. It discusses current applications and future trends of lightweight materials in the automotive area. While there are a few books published mainly focusing on automotive applications of metallic lightweight materials, to date there is no available book focusing on a broad spectrum of lightweight materials, including metal, plastic, composites, bio-fiber, bio-polymer, carbon fiber, glass fiber, nanomaterials, rubber materials, and foaming materials, as this work does. The book also includes case studies of commercial lightweight automotive parts from sustainable lightweight materials, providing an invaluable resource to those involved in this in-demand research and commercialization area.
Various factors in the automotive sector have combined to create a favourable climate for the development of materials and fabrication techniques for polymer-based composite body panels and structures. The cond104 in which composites are used within the automotive industry has been reviewed in this report and those materials and processes that are used in the fabrication of components and structures are described in detail. For this reason, this report is essential reading for the composites, plastics industries and the land transport/automotive sectors. An additional indexed section containing several hundred abstracts from the Rapra Polymer Library database gives useful references for further reading.
Green Composites for Automotive Applications presents cutting-edge, comprehensive reviews on the industrial applications of green composites. The book provides an elaborative assessment of both academic and industrial research on eco-design, durability issues, environmental performance, and future trends. Particular emphasis is placed on the processing and characterization of green composites, specific types of materials, such as thermoset and thermoplastic, nanocomposites, sandwich, and polymer biofoams. Additional sections cover lifecycle and risk analysis. As such, this book is an essential reference resource for R&D specialists working in materials science, automotive, chemical, and environmental engineering, as well as R&D managers in industry. - Contains contributions from leading experts in the field - Covers experimental, analytical and numerical analysis - Deals with most important automotive aspects - Provides a special section dedicated to lifecycle assessment
The authoritative introduction to all aspects of plastics engineering — offering both academic and industry perspectives in one complete volume. Introduction to Plastics Engineering provides a self-contained introduction to plastics engineering. A unique synergistic approach explores all aspects of material use — concepts, mechanics, materials, part design, part fabrication, and assembly — required for converting plastic materials, mainly in the form of small pellets, into useful products. Thermoplastics, thermosets, elastomers, and advanced composites, the four disparate application areas of polymers normally treated as separate subjects, are covered together. Divided into five parts — Concepts, Mechanics, Materials, Part Processing and Assembly, and Material Systems — this inclusive volume enables readers to gain a well-rounded, foundational knowledge of plastics engineering. Chapters cover topics including the structure of polymers, how concepts from polymer physics explain the macro behavior of plastics, evolving concepts for plastics use, simple mechanics principles and their role in plastics engineering, models for the behavior of solids and fluids, and the mechanisms underlying the stiffening of plastics by embedded fibers. Drawing from his over fifty years in both academia and industry, Author Vijay Stokes uses the synergy between fundamentals and applications to provide a more meaningful introduction to plastics. Examines every facet of plastics engineering from materials and fabrication methods to advanced composites Provides accurate, up-to-date information for students and engineers both new to plastics and highly experienced with them Offers a practical guide to large number of materials and their applications Addresses current issues for mechanical design, part performance, and part fabrication Introduction to Plastics Engineering is an ideal text for practicing engineers, researchers, and students in mechanical and plastics engineering and related industries.
Research into the manufacture of lightweight automobiles is driven by the need to reduce fuel consumption to preserve dwindling hydrocarbon resources without compromising other attributes such as safety, performance, recyclability and cost. Materials, design and manufacturing for lightweight vehicles will make it easier for engineers to not only learn about the materials being considered for lightweight automobiles, but also to compare their characteristics and properties.Part one discusses materials for lightweight automotive structures with chapters on advanced steels for lightweight automotive structures, aluminium alloys, magnesium alloys for lightweight powertrains and automotive structures, thermoplastics and thermoplastic matrix composites and thermoset matrix composites for lightweight automotive structures. Part two reviews manufacturing and design of lightweight automotive structures covering topics such as manufacturing processes for light alloys, joining for lightweight vehicles, recycling and lifecycle issues and crashworthiness design for lightweight vehicles.With its distinguished editor and renowned team of contributors, Materials, design and manufacturing for lightweight vehicles is a standard reference for practicing engineers involved in the design and material selection for motor vehicle bodies and components as well as material scientists, environmental scientists, policy makers, car companies and automotive component manufacturers. - Provides a comprehensive analysis of the materials being used for the manufacture of lightweight vehicles whilst comparing characteristics and properties - Examines crashworthiness design issues for lightweight vehicles and further emphasises the development of lightweight vehicles without compromising safety considerations and performance - Explores the manufacturing process for light alloys including metal forming processes for automotive applications