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A unique and handy resource, Engineering Formulas for Metalcutting will enable users to calculate necessary speeds, feeds, and required machining power in order to maximize the productivity of cutting. Providing information on formulas and their applications in a concise and clearly arranged format, it describes mechanical properties of the most popular work materials, such as steels, cast irons, and nonferrous alloys. And it offers numerous formulas for calculating speeds, feeds, cutting forces, and machining power. What's more, practical examples of calculating the variety of such cutting parameters will make this a valuable source of knowledge in training and practice. Features Linear regression equations for converting Rockwell, Vickers, Knoop, and Scleroscope hardness numbers into Brinell hardness numbers. Formulas and linear regression equations for calculating ultimate tensile strength of the most commonly used work materials in relationship with their hardness. Formulas for calculating the number of inserts simultaneously engaged with the workpiece depending on milling conditions. Formulas to calculate machining time when facing, cutoff, and deep grooving and for feed and radial forces in relationship with tangential force. Set of formulas to calculate overhang of boring bars made of tungsten heavy alloys and cemented carbides in comparison with a boring bar made of steel. Formulas for metal removal rate and for calculating tangential and axial forces. Establishes power constant values for most commonly used work materials.
This is the CD-ROM only edition of this popular book. A unique and handy resource, fully searchable, with interactive table of contents and index, in Adobe's popular portable document format (PDF). "Engineering Formulas for Metalcutting" will enable users to calculate necessary speeds, feeds, and required machining power in order to maximize the productivity of cutting. Providing information on formulas and their applications in a concise and clearly arranged format, it describes mechanical properties of the most popular work materials, such as steels, cast irons, and nonferrous alloys. And it offers numerous formulas for calculating speeds, feeds, cutting forces, and machining power. What's more, practical examples of calculating the variety of such cutting parameters will make this a valuable source of knowledge in training and practice. Linear regression equations for converting Rockwell, Vickers, Knoop, and Scleroscope hardness numbers into Brinell hardness numbers.Formulas and linear regression equations for calculating ultimate tensile strength of the most commonly used work materials in relationship with their hardness.Formulas for calculating the number of inserts simultaneously engaged with the workpiece depending on milling conditions.Formulas to calculate machining time when facing, cutoff, and deep grooving and for feed and radial forces in relationship with tangential force.Set of formulas to calculate overhang of boring bars made of tungsten heavy alloys and cemented carbides in comparison with a boring bar made of steel.Formulas for metal removal rate and for calculating tangential and axial forces.Establishes power constant values for most commonly used work materials.
"This book is an essential reference for achieving maximum productivity from machine tools when tuning the most commonly used grades of carbon, alloy, stainless, and tool steels. More specifically, its purpose is to provide recommendations for selecting machining parameters in relationship with cutting tool materials and workplace materials. Manufacturing engineers and managers, machine shop supervisors, machine tool operators, CNC programmers, and cutting tool engineers and designers will all find this book an invaluable aid as they search for ways to improve the efficiency of their operations."--BOOK JACKET.
This book covers historical aspects and future directions of mechanical and industrial engineering. Chapters of this book include applied mechanics and design, tribology, machining, additive manufacturing and management of industrial technologies.
Drills, reamers, milling cutters, etc.
Machining is one of the most important manufacturing processes. Parts manufactured by other processes often require further operations before the product is ready for application. “Machining: Fundamentals and Recent Advances” is divided into two parts. Part I explains the fundamentals of machining, with special emphasis on three important aspects: mechanics of machining, tools, and work-piece integrity. Part II is dedicated to recent advances in machining, including: machining of hard materials, machining of metal matrix composites, drilling polymeric matrix composites, ecological machining (minimal quantity of lubrication), high-speed machining (sculptured surfaces), grinding technology and new grinding wheels, micro- and nano-machining, non-traditional machining processes, and intelligent machining (computational methods and optimization). Advanced students, researchers and professionals interested or involved in modern manufacturing engineering will find the book a useful reference.
Stress-reducing defects and subsequent microcracks are a central focus during micromachining processes. After establishing the central process of micromachining Micromachining with Nanostructured Cutting Tools explains the underlying theories that describe chip formation and applies elementary cutting theory to machining at the microscale. Divided into three parts, the second half of Micromachining with Nanostructured Cutting Tools develops on this introduction; explaining how frictional interactions between uncoated and micro tools coated with nanostructered coatings can be characterized by using the elementary micromachining theories that were initially developed for machining at the macroscale. Shaw’s methods for calculating temperatures at the interaction zone and Merchant’s methods for calculating mechanical interactions are well described and justified for machining steel in both the dry and wet states. Finally, the further development and use of micro tools coated with thin-film nanostructured diamonds are shown. Micromachining with Nanostructured Cutting Tools is a resource for engineers and scientists working in this new field of micro and nanotechnology. The explanations of how to characterize, apply and adapt traditional approaches of understanding the mechanics of practical machining to the machining of microproducts using nanostructured tools provides a reliable reference for researchers and practitioners alike.
In the second edition of Emerging Nanotechnologies for Manufacturing, an unrivalled team of international experts explores existing and emerging nanotechnologies as they transform large-scale manufacturing contexts in key sectors such as medicine, advanced materials, energy, and electronics. From their different perspectives, the contributors explore technologies and techniques as well as applications and how they transform those sectors. With updated chapters and expanded coverage, the new edition of Emerging Nanotechnologies for Manufacturing reflects the latest developments in nanotechnologies for manufacturing and covers additional nanotechnologies applied in the medical fields, such as drug delivery systems. New chapters on graphene and smart precursors for novel nanomaterials are also added. This important and in-depth guide will benefit a broad readership, from R&D scientists and engineers to venture capitalists. - Covers nanotechnology for manufacturing techniques and applications across a variety of industries - Explores the latest developments such as nanosuspensions and nanocarriers in drug delivery systems, graphene applications, and usage of smart precursors to develop nanomaterials - Proven reference guide written by leading experts in the field
The book describes conventional metal cutting process (turning, milling, shaper, grinding, drilling), computer aided manufacturing and modern machining processes (EDM, LBM, AJM, ECM), accompanying theoretical concepts with graphical represenations. Each chapter will be followed by several problems and questions that will help the reader to signifi cantly understand the formulas and the calculations of machining responses.
This book focuses on the state-of-the-art developments in machining with nanomaterials. Numerous in-depth case studies illustrate the practical use of nanomaterials in industry, including how thin film nanostructures can be applied to solving machining problems and how coatings can improve tool life and reduce machining costs in an environmentally acceptable way. Chapters include discussions on, among other things: Comparisons of re-coated cutting tools and re-ground drills The modeling and machining of medical materials, particularly implants, for optimum biocompatibility including corrosion resistance, bio adhesiveness, and elasticity Recent developments in machining difficult-to-cut materials, as well as machining brittle materials using nanostructured diamond tools Spindle Speed Variation (SSV) for machining chatter suppression Nano grinding with abrasives to produce micro- and nano fluidic devices. The importance of proper design of cutting tools, including milling tools, single point turning tools, and micro cutting tools is reinforced throughout the book. This is an ideal book for engineers in industry, practitioners, students, teachers, and researchers.