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It is now 10 years since the first edition of Engineering Coatings by Stan Grainger appeared. The success of that edition, and the developments in the area since its publication make this new edition a valuable addition to the literature on the subject. This new edition describes the many methods by which surface coatings or surface modification can be carried out to delay surface degradation and prolong the useful life of engineering components. Since surface technology has advanced in many areas, new techniques such as the newer thermal spray processes and laser surfacing are now covered and the book has been expanded to include more coverage on corrosion. Major changes have also taken place in health and safety legislation, and the sections covering health and safety have been entirely revised as a result. Engineering Coatings with its breadth of coverage and sound basis in industrial practice is an invaluable guide to methods which have the potential to save money in many industries concerned with wear, corrosion, welding and thermal spraying of engineering components.
This latest edition of Stan Grainger's original 1989 handbook reflects the many advances in surfacing technology since that time. Additional thermal spray processes and laser surfacing are included and more information on corrosion has been included. The major changes that have taken place in health and safety legislation have led to significant revisions in the relevant chapters.
This extensively updated and revised version builds on the success of the first edition featuring new discoveries in powder technology, spraying techniques, new coatings applications and testing techniques for coatings -- Many new spray techniques are considered that did not exist when the first edition was published! The book begins with coverage of materials used, pre-spray treatment, and the techniques used. It then leads into the physics and chemistry of spraying and discusses coatings build-up. Characterization methods and the properties of the applied coatings are presented, and the book concludes with a lengthy chapters on thermal spray applications covers such areas as the aeronautics and space, automobiles, ceramics, chemicals, civil engineering, decorative coatings, electronics, energy generation and transport, iron and steel, medicine, mining and the nuclear industries.
This book assesses the state of the art of coatings materials and processes for gas-turbine blades and vanes, determines potential applications of coatings in high-temperature environments, identifies needs for improved coatings in terms of performance enhancements, design considerations, and fabrication processes, assesses durability of advanced coating systems in expected service environments, and discusses the required inspection, repair, and maintenance methods. The promising areas for research and development of materials and processes for improved coating systems and the approaches to increased coating standardization are identified, with an emphasis on materials and processes with the potential for improved performance, quality, reproducibility, or manufacturing cost reduction.
The past decade has seen a rapid development in the range of techniques which are available to modify the surfaces of engineering components. This in tum has led to the emergence of the new field of surface engineering the design of a composite system (coating plus substrate) that produces a performance which cannot be achieved by either the coating or substrate alone. With this expansion comes the problem of deciding on the correct surfacing technology for a given application. Clearly, to take full advantage of the benefits which surface engineering offers, there is a need to explain, in a structured way, the basic features and interrelationships of the most recently developed coatings and treatments. Advanced Surface Coatings satisfies this need by providing a concise and authoritative state-of-the art review of surface engineering. In chapter 1 the reader is provided with an insight into the surfacing technology appropriate for a given function. Chapter 2 reviews the principles of plasma generation (a theme which is central to many of the advanced surface treatments and coatings) and forms a solid foundation for the chap ters which follow. Chapters 3 to 10 each discuss the general principles on which the technology is based, followed by an appreciation of specific properties and application areas for materials treated by each particular method. These chapters cover ion implantation, ion-assisted coatings, evaporation, sputtering, physical vapour deposition, chemical vapour deposi tion, thermal spraying, and laser treatments.
This book presents a general view on thin surface coatings used for tribological applications and it is based on the current state of understanding. The mechanisms of friction and wear in sliding and rolling contacts of coated surfaces are described. Basic information on coating techniques, tribology and surface mechanisms is given. Based on collected experimental works information is given on the properties of thin soft coatings, such as polymer, lamellar solid and soft metal coatings; thin hard coatings, such as nitride, carbide, oxide, boride and diamond and diamond-like coatings; and multi-component and multi-layer coatings. The influence of interface layers and lubricants is highlighted. The methods available for characterization of coated surfaces and for mechanical and chemical evaluation of their tribological properties are described. Tribological evaluation methods for accelerated and field testing and the need for standardization of quality assurance procedures are discussed. A methodology for the selection of thin coatings for tribological applications is presented and knowledge based expert system approaches for coating selection are reviewed. For different application examples, the basic tribological contact mechanisms are described and the possibilities for improving their tribological properties by using surface coatings are discussed. The application examples include sliding and rolling bearings, gears, tools for cutting and forming, erosion resistant applications, magnetic recording systems and bio-medical implants.
Advances In Smart Coatings And Thin Films For Future Industrial and Biomedical Engineering Applications discusses in detail, the recent trends in designing, fabricating and manufacturing of smart coatings and thin films for future high-tech. industrial applications related to transportation, aerospace and biomedical engineering. Chapters cover fundamental aspects and diverse approaches used to fabricate smart self-healing anti-corrosion coatings, shape-memory coatings, polymeric and nano-bio-ceramic cotings, bio-inspired and stimuli-responsive coatings for smart surfaces with antibacterial activkity and controlled wettability, and electrically conductive coatings and their emerging applications. With the emphasis on advanced methodologies and recent emerging applications of smart multifunctional coatings and thin films, this book is essential reading for materials scientists and rsearchers working in chemical sciences, advanced materials, sensors, pharmaceutical and biomedical engineering. - Discusses the most recent advances and innovations in smart multifunctional coatings and thin films in the transportation, aerospace and biomedical engineering industries - Highlights the synthesis methods, processing, testing and characterization of smart coatings and thin films - Reviews the current prospects and future trends within the industry
Paint and Coatings: Applications and Corrosion Resistance helps designers, engineers, and maintenance personnel choose the appropriate coatings to best protect equipment, structures, and various components from corrosion, degradation, and failure. The book addresses all factors - including physical and mechanical properties, workability, co
Thermal Barrier Coatings, Second Edition plays a critical role in counteracting the effects of corrosion and degradation of exposed materials in high-temperature environments such as gas turbine and aero-engines. This updated edition reviews recent advances in the processing and performance of thermal barrier coatings, as well as their failure mechanisms. Novel technologies for the manufacturing of thermal barrier coatings (TBCs) such as plasma spray-physical vapor deposition and suspension plasma spray, are covered, as well as severe degradation of TBCs caused by CMAS attack. In addition to discussions of new materials and technologies, an outlook about next generation TBCs, including T/EBCs is discussed.This edition will provide the fundamental science and engineering of thermal barrier coatings for researchers in the field of TBCs, as well as students looking for a tutorial. - Includes coverage of emerging materials, such as rare-earth doped ceramics - Presents the latest on plasma spray-physical vapor deposition and suspension (solution precursor) - Discusses the degradation of TBCs caused by CMAS attack and its protection - Looks at thermally environmental barrier coatings, interdiffusion and diffusion barrier