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This comprehensive introduction to basic manufacturing processes is ideal for both degree and diploma courses in engineering. With several pedagogical features, the text makes the topics understandable and appealing for students. The book first introduces the concepts of engineering materials and their properties, measurement and quality in manufacturing and allied activities before dwelling upon the details of different manufacturing processes such as machining, casting, metal forming, powder metallurgy and joining. To keep pace with the latest advancements in technology, use of non-conventional resources, applications of computers, and use of robots in manufacturing are also discussed in considerable detail. The text also provides a thorough treatment of topics on economy and management of production.
A single-volume resource featuring state-of-the art reviews of key elements of the roll-to-roll manufacturing processing methodology Roll-to-roll (R2R) manufacturing is an important manufacturing technology platform used extensively for mass-producing a host of film-type products in several traditional industries such as printing, silver-halide photography, and paper. Over the last two decades, some of the methodologies and know-how of R2R manufacturing have been extended and adapted in many new technology areas, including microelectronics, display, photovoltaics, and microfluidics. This comprehensive book presents the state-of-the-art unit operations of the R2R manufacturing technology, providing a practical resource for scientists, engineers, and practitioners not familiar with the fundamentals of R2R technology. Roll-to-Roll Manufacturing: Process Elements and Recent Advances reviews new developments in areas such as flexible glass, display, and photovoltaics and covers a number of process innovations implemented recently to extend and improve the capabilities of traditional R2R lines. It covers such topics as: coating and solidification processes, in-line vacuum deposition, drying, web handling and winding, polymer film substrates, novel hybrid composite films, flexible solar cells and more. Additionally, this book: Examines key elements (unit operations) of the R2R technology, and discusses how these elements are utilized and integrated to achieve desired process efficiencies in a host of applications. Illustrates several established and novel application areas where R2R processing is utilized in current or future products. Discusses process design methodology and key advantages of R2R manufacturing technology over batch or sheet-to-sheet operations. Roll-to-Roll Manufacturing: Process Elements and Recent Advances is an ideal book for undergraduate and graduate students in various science and engineering disciplines, as well as for scientists, engineers, and technical and business leaders associated in any way with the development, commercialization, and manufacture of a variety of film products.
Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.
The book series on manufacturing processes for engineers is a reference work for scientific and industrial experts. This volume on Turning, Milling and Drilling starts from the basic principles of machining with geometrically defined cutting edges based on a common active principle. In addition, appropriate tool designs as well as the reasonable use of cutting material are presented. A detailed chapter about the machinability of the most important workpiece materials, such as steel and cast iron, light metal alloys and high temperature resistant materials imparts a broad knowledge of the interrelations between workpiece materials, cutting materials and process parameters. This book is in the RWTHedition Series as are the other four volumes of the reference work.
An abridgement of a 17-volume set of instructional materials, this guide offers brief descriptions of some 130 manufacturing processes, tools, and materials in such areas a mechanical, thermal, and chemical reducing; consolidation; deformation; and thermal joining. Includes numerous tables and illustrations. Annotation copyright by Book News, Inc., Portland, OR
The finite element method (FEM) has become the main instrument for simulating manufacturing processes, owing to the fact that it can replace experimental approaches to the study of manufacturing processes in many cases. This book describes some of the research fundamentals as well as advances in the application of FEM in such manufacturing processes as machining, bulk deformation, sheet metal forming, surface treatments, micromanufacturing processes, and more. It is a highly useful reference for academics, researchers, engineers and other professionals in manufacturing and computational mechanics.
Metals are still the most widely used structural materials in the manufacture of products and structures. Their properties are extremely dependent on the processes they undergo to form the final product. Successful manufacturing therefore depends on a detailed knowledge of the processing of the materials involved. This highly illustrated book provides that knowledge.Metal processing is a technical subject requiring a quantitative approach. This book illustrates this approach with real case studies derived from industry. - Real industrial case studies - Quantitative approach - Challenging student problems
This up-to-date volume takes a practical applications approach to developing manufacturing plans for both machined and metal worked parts. The book explores in detail all aspects of processing, tolerance charting and workplace holding. Organized in the sequence used to develop manufacturing plans, the book provides users with a first-hand working knowledge of the process of translating designs into products. Complete coverage of processing, tolerance charting, workplace holding, group technology and current tooling and technology processes. For individuals in mechanical, industrial and manufacturing engineering fields.
Manufacturing Process Selection Handbook provides engineers and designers with process knowledge and the essential technological and cost data to guide the selection of manufacturing processes early in the product development cycle. Building on content from the authors' earlier introductory Process Selection guide, this expanded handbook begins with the challenges and benefits of identifying manufacturing processes in the design phase and appropriate strategies for process selection. The bulk of the book is then dedicated to concise coverage of different manufacturing processes, providing a quick reference guide for easy comparison and informed decision making. For each process examined, the book considers key factors driving selection decisions, including: - Basic process descriptions with simple diagrams to illustrate - Notes on material suitability - Notes on available process variations - Economic considerations such as costs and production rates - Typical applications and product examples - Notes on design aspects and quality issues Providing a quick and effective reference for the informed selection of manufacturing processes with suitable characteristics and capabilities, Manufacturing Process Selection Handbook is intended to quickly develop or refresh your experience of selecting optimal processes and costing design alternatives in the context of concurrent engineering. It is an ideal reference for those working in mechanical design across a variety of industries and a valuable learning resource for advanced students undertaking design modules and projects as part of broader engineering programs. - Provides manufacturing process information maps (PRIMAs) provide detailed information on the characteristics and capabilities of 65 processes in a standard format - Includes process capability charts detailing the processing tolerance ranges for key material types - Offers detailed methods for estimating costs, both at the component and assembly level
Finite Element Method in Machining Processes provides a concise study on the way the Finite Element Method (FEM) is used in the case of manufacturing processes, primarily in machining. The basics of this kind of modeling are detailed to create a reference that will provide guidelines for those who start to study this method now, but also for scientists already involved in FEM and want to expand their research. A discussion on FEM, formulations, and techniques currently in use is followed up by machining case studies. Orthogonal cutting, oblique cutting, 3D simulations for turning and milling, grinding, and state-of-the-art topics such as high speed machining and micromachining are explained with relevant examples. This is all supported by a literature review and a reference list for further study. As FEM is a key method for researchers in the manufacturing and especially in the machining sector, Finite Element Method in Machining Processes is a key reference for students studying manufacturing processes but also for industry professionals.