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This book focuses on the new direction of magnetic pulsed metal working by attraction of sheet metals. In the first part, the authors focus on the magnetic pulsed pressure for forming of inner angles in the sheet metals. Part 2 of the book presents the magnetic pulsed attraction of thin-walled metals. In the third and last part, the authors present the practical realization of external restoring the dents on the car bodies by electromagnetic metal forming attraction.
The book combines two interrelated lines of research. One of them is devoted to the development of the theory for solving a certain class of three-dimensional electromagnetic field problems of the three-dimensional electromagnetic field, taking into account eddy currents in a moving conducting magnetizing body. Preference is given to the development of the analytical solution methods of the three-dimensional quasi-stationary problem of field conjugation in the system: “a contour of an arbitrary spatial configuration with an alternating current is conducting body with a flat boundary surface”. The second direction refers to the development of mathematical models for solving applied problems, which involve the use of developed methods for calculating the electromagnetic field and their characteristics. The main application of calculation methods is aimed at solving problems of heat treatment non-ferrous and ferrous metal products using the induction method of heating in a transverse magnetic field. The inverse problems are solved to determine the inductor configuration as flat and spatial current contours for providing the necessary temperature distribution of moving metal strips. To achieve uniform heating of strips across the width using inductors in the form of flat current contours parallel to the strip surface, it is advisable to use combinations of current contours, where the geometric dimensions are determined by the size and electro-physical parameters of the metal strips. A more uniform temperature distribution during high-frequency induction heating is achieved by using inductors in the form of current contours of the required spatial configuration. The book is intended for researchers, postgraduate students, and students specialized in theory and calculations of electromagnetic fields and induction heating installations.
The book is devoted to the solution of one general problem of the theory of a three-dimensional quasi-stationary sinusoidal and pulse electromagnetic field. These studies, unlike many well-known works, are based on obtained exact analytical solution of the problem for the field, generated by external current sources near the conducting body with plane surface. The solution for the vector and scalar potentials, electric and magnetic intensities in the dielectric and conducting media is found without restrictions on the configuration of current sources, properties of the media and field frequency. Some general properties of field formation for arbitrary field in the considered system are obtained (in particular, full compensation by the field of the electric charge distributed on the interface between the media, the normal component of the induced external electric field and, accordingly, the equality to zero the components both of the current density and the electric field intensity perpendicular to the interface; the non-uniform electromagnetic field decreases in depth of conducting medium faster than uniform field). It is shown that the exact analytical solution depends on the values of the parameter proportional to the ratio of the field penetration depth to the distance between the external field sources and the body. The concept of strong skin effect is extended to the case of small value of the introduced parameter. A significant simplification of the expressions was obtained as an asymptotic expansion on this small parameter. In the case of pulsed fields approximate method gives the highest accuracy during important initial period of pulse time. For asymptotic expansion the approximate impedance boundary condition is generalized to the diffusion of non-uniform field into conducting medium. The book is intended for the researchers, postgraduate students and students specialized in theory and calculations of electromagnetic fields.
Metal forming processes include bulk forming and sheet metal forming with numerous applications. This book covers some of the latest developments aspects of these processes such as numerical simulations to achieve optimum combinations and to get insight into process capability. Implementation of new technologies to improve performance based on Computer Numerical Control (CNC) technologies are also discussed, including the use of CAD/CAM/CAE techniques to enhance precision in manufacturing. Applications of AI/ML, the Internet of Things (IoT), and the role of tribological aspects in green engineering are included to suit Industry 4.0. Features: Covers latest developments in various sheet metal forming processes Discusses improvements in numerical simulation with various material models Proposes improvements by optimum combination of process parameters Includes finite element simulation of processes and formability Presents a review on techniques to produce ultra-fine-grained materials This book is aimed at graduate students, engineers, and researchers in sheet metal forming, materials processing and their applications, finite element analysis, manufacturing, and production engineering.
Selected peer-reviewed full text research papers from the 16th International Symposium on Advanced Materials (16th ISAM) Selected, peer-reviewed papers from the 16th International Symposium on Advanced Materials (ISAM), October 21-25, 2019, Islamabad, Pakistan
This book focuses on pulsed alternators design and applications. Both principles and design methods have been addressed. This is achieved by providing in-depth study on a number of major topics such as electrical design, thermal management, mechanical analysis, and special application. The research results and practical experience accumulated in the preliminary research, the National Natural Science Foundation of China and other major cooperative projects. Taking the pulse alternator as the core component, the entire pulse alternator system is systematically introduced, including the electromagnetic design, thermal management analysis, mechanical performance analysis of the pulse alternator, the introduction of the electromagnetic weapon load, the control technology of the pulse alternator power system, and the elaboration of other key components of the power system. This motor has been researched at home and abroad, but this book is the first international monograph on the field of pulse alternators in this field, which has very important academic value and reference value. The book benefits researchers, engineers, and graduate students in fields of electrical engineering, pulsed power, etc.
Analysis and Optimization of Sheet Metal Forming Processes comprehensively covers sheet metal forming, from choosing materials, tools and the forming method to optimising the entire process through finite element analysis and computer-aided engineering. Beginning with an introduction to sheet metal forming, the book provides a guide to the various techniques used within the industry. It provides a discussion of sheet metal properties relevant to forming processes, such as ductility, formability, and strength, and analyses how materials should be selected with factors including material properties, cost, and availability. Forming processes including shearing, bending, deep drawing, and stamping are also discussed, along with tools such as dies, punches, and moulds. Simulation and modelling are key to optimising the sheet metal forming process, including finite element analysis and computer-aided engineering. Other topics included are quality control, design, industry applications, and future trends. The book will be of interest to students and professionals working in the field of sheet metal and metal forming, materials science, mechanical engineering, and metallurgy.
The focus of the Congress will be leading-edge manufacturing processes. Topics include manufacturing at extreme speed, size, accuracy, methodology, use of resources, interdisciplinarity and more. Contributions from production and industrial engineering are welcome. Challenges from the areas of manufacturing, machines and production systems will be addressed. Production research constantly pushes the boundaries of what is feasible. The Congress "Production at the leading edge of technology" will highlight production processes that are advancing into areas that until recently were considered unfeasible, also in terms of methodology, use of resources and interdisciplinarity. But where does the search for new limits lead? Which limitations do we still have to overcome, which ones do we not want to overcome? The aim of the German-speaking colloquium is to establish connections between the research locations and to intensify the overall transfer of results and experience with industrial users.
This practical and comprehensive reference gives the latest developments on the design of sheet forming operations, equipment, tooling, and process modeling. Individual chapters cover all major sheet forming processes such as blanking, bending, deep drawing, and more. Process modeling using finite element analysis is described in one chapter and discussed in all appropriate chapters. Other chapters cover sensors and die materials, which are critical for practical sheet forming applications. Other topics include relatively new technologies, such as warm forming of magnesium and aluminum alloys, forming of advanced high-strength steels (AHSS), and hot stamping. Chapters also address special sheet forming operations, like spinning, incremental forming, and mechanical joining, and processes related to sheet forming, such as sheet and tube hydroforming, roll forming, and high-velocity forming.