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From the author of the classic reference, Die Design Handbook, Die Maintenance Handbook crystallizes lessons that have been learned through years of scrupulous problem solving in countless shops around the globe. It goes beyond typical solutions to common tool and die problems. It gives effective maintenance strategies, so trouble can be avoided early in the game. Learn how costly die repairs can be avoided when required tasks are applied at scheduled times during the die maintenance process. This book guides the reader through the basics of the die operation, and then prescribes the correct maintenance procedures for each critical task, including those never before put to print.
This classic handbook provides the major formulas, calculations, cost estimating techniques, and safety procedures needed for specific die operations and performance evaluations. Dies are the most commonly used manufacturing methodology for the production of complex, high-precision parts Filled with charts, step-by-step guidelines, design details, formulas and calculations, and diagrams Updated to reflect the latest developments in the field, including new hardware components, custom-made automated systems, rotary bending techniques, new tool coating processes, and more
Stay Up to Date on the Latest Issues in Maintenance Engineering The most comprehensive resource of its kind, Maintenance Engineering Handbook has long been a staple for engineers, managers, and technicians seeking current advice on everything from tools and techniques to planning and scheduling. This brand-new edition brings you up to date on the most pertinent aspects of identifying and repairing faulty equipment; such dated subjects as sanitation and housekeeping have been removed. Maintenance Engineering Handbook has been advising plant and facility professionals for more than 50 years. Whether you're new to the profession or a practiced veteran, this updated edition is an absolute necessity. New and updated sections include: Belt Drives, provided by the Gates Corporation Repair and Maintenance Cost Estimation Ventilation Fans and Exhaust Systems 10 New Chapters on Maintenance of Mechanical Equipment Inside: • Organization and Management of the Maintenance Function • Maintenance Practices • Engineering and Analysis Tools • Maintenance of Facilities and Equipment • Maintenance of Mechanical Equipment • Maintenance of Electrical Equipment • Instrumentation and Reliability Tools • Lubrication • Maintenance Welding • Chemical Corrosion Control and Cleaning
Whether you're involved in a highly specialized operation, or need comprehensive information on many types of die designs, this book is your best bet book on how to design dies. Hundreds of illustrations on proven designs are included, as well as hundreds of tables and equations to help you make quick calculations for allowances, pressures, forces and more.
Companies continue to struggle to maintain, manage and control sheet metal stamping operations in a manufacturing environment, but proven strategies and procedures can turn things around. Author Thomas Ulrich, who has been in the die construction business since 1964, played a leadership role in developing a successful and comprehensive preventive maintenance process for large body-panel stamping dies at Chrysler Corp. In this step-by-step guidebook, he delivers a technical, methods-centric examination of the challenges of maintaining, managing, and controlling sheet metal stamping operations. You'll learn how outsourcing, downsizing, and slashing costs can hurt firms; how to take internal steps to improve existing manufacturing processes to improve performance, sustainability, and the bottom line; and how to apply specific methods to bring sheet metal operations under control, thus allowing profit centers to flourish. This is a practical and functional guide that any company can use to successfully improve its sheet metal tool and die operations. Written in easy to understand and precise prose, it serves as an indispensable resource for managers, comptrollers, production managers, PM coordinators, engineers, and anyone working on the front lines of a sheet metal stamping operations.
The days of troubleshooting a piece of gear armed only with a scope, voltmeter, and a general idea of how the hardware works are gone forever. As technology continues to drive equipment design forward, maintenance difficulties will continue to increase, and those responsible for maintaining this equipment will continue to struggle to keep up. The Electronic Systems Maintenance Handbook, Second Edition establishes a foundation for servicing, operating, and optimizing audio, video, computer, and RF systems. Beginning with an overview of reliability principles and properties, a team of top experts describes the steps essential to ensuring high reliability and minimum downtime. They examine heat management issues, grounding systems, and all aspects of system test and measurement. They even explore disaster planning and provide guidelines for keeping a facility running under extreme circumstances. Today more than ever, the reliability of a system can have a direct and immediate impact on the profitability of an operation. Advocating a carefully planned, systematic maintenance program, the richly illustrated Electronic Systems Maintenance Handbook helps engineers and technicians meet the challenges inherent in modern electronic equipment and ensure top quality performance from each piece of hardware.
Quick die change is a complex process that is vital to the modern press shop and essential for maintaining product uniformity, quality and profitability. This book, written by industry press and die expert, David Smith, is filled with engineering know-how, sound management principles, and the history and theory behind quick die change. The book is an excellent reference tool for advanced die setters, engineering managers, production managers, manufacturing engineers, and anyone interested in improving die setting and changing operations.
To be able to compete successfully both at national and international levels, production systems and equipment must perform at levels not even thinkable a decade ago. Requirements for increased product quality, reduced throughput time and enhanced operating effectiveness within a rapidly changing customer demand environment continue to demand a high maintenance performance. In some cases, maintenance is required to increase operational effectiveness and revenues and customer satisfaction while reducing capital, operating and support costs. This may be the largest challenge facing production enterprises these days. For this, maintenance strategy is required to be aligned with the production logistics and also to keep updated with the current best practices. Maintenance has become a multidisciplinary activity and one may come across situations in which maintenance is the responsibility of people whose training is not engineering. This handbook aims to assist at different levels of understanding whether the manager is an engineer, a production manager, an experienced maintenance practitioner or a beginner. Topics selected to be included in this handbook cover a wide range of issues in the area of maintenance management and engineering to cater for all those interested in maintenance whether practitioners or researchers. This handbook is divided into 6 parts and contains 26 chapters covering a wide range of topics related to maintenance management and engineering.
This utterly comprehensive work is thought to be the first to integrate the literature on the physics of the failure of complex systems such as hospitals, banks and transport networks. It has chapters on particular aspects of maintenance written by internationally-renowned researchers and practitioners. This book will interest maintenance engineers and managers in industry as well as researchers and graduate students in maintenance, industrial engineering and applied mathematics.
The field of maintenance is hard to approach because the language is strange. This book introduces the fundamentals of maintenance and will allow the outsider to understand the jargon. The book offers a complete survey of the field, a review of maintenance management, a manual for cost reduction, a primer for the stock room, and a training regime for new supervisors, managers and planners.