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This uniquely organized text gives both students and working professionals graphically detailed assistance in understanding the underlying principles of die design, illustrating how these basic engineering principles are easily adapted to a limitless variety of die designs. It divides the design of each die into a series of easy-to-follow steps and illustrates each step in pictorial view and as a portion of an engineering drawing. Materials, punches, die sets, stops, strippers, gages, pilots and presses are covered. Copyright © Libri GmbH. All rights reserved.
This book is a complete modern guide to sheet metal forming processes and die design - still the most commonly used methodology for the mass-production manufacture of aircraft, automobiles, and complex high-precision parts. It illsutrates several dfifferent approaches to theis intricate field by taking the reader through the 'hos' and 'whys' of product analysis, as well as the technqiues for blanking, punching, bending, deep drawing, stretching, material economy, strip design, movement of metal duting stamping, and tooling.
This classic handbook provides the major formulas, calculations, cost estimating techniques, and safety procedures needed for specific die operations and performance evaluations. Dies are the most commonly used manufacturing methodology for the production of complex, high-precision parts Filled with charts, step-by-step guidelines, design details, formulas and calculations, and diagrams Updated to reflect the latest developments in the field, including new hardware components, custom-made automated systems, rotary bending techniques, new tool coating processes, and more
The creation of a Fifth Edition is proof of the continuing vitality of the book's contents, including: tool design and materials; jigs and fixtures; workholding principles; die manipulation; inspection, gaging, and tolerances; computer hardware and software and their applications; joining processes, and pressworking tool design. To stay abreast of the newer developments in design and manufacturing, every effort has been made to include those technologies that are currently finding applications in tool engineering. For example, sections on rapid prototyping, hydroforming, and simulation have been added or enhanced. The basic principles and methods discussed in Fundamentals of Tool Design can be used by both students and professionals for designing efficient tools.
Hundreds of examples and guidelines detail how to improve your current die designs, or utilize new progressive designs that maximize efficiency while minimizing cost. Examples of the topics covered in the book's nineteen chapters include: punches and dies, stock guides and pilots, strippers, press selection, binding, blank development, design of strips and stampings, carbide dies, die material selection, design practices, EDM, mathematics and angle calculations, lubrication, sensors and die protection, and more.
The only book of its kind expressly intended to help avoid the pitfalls associated with stamping designs, die designs, and stamping die function.
Finally, in a single volume, a reference that presents engineering-level information on press-working sheet metal, die design, and die manufacturing! Concentrating on simple, practical methods, this book will be an invaluable resource for anyone looking for detailed information about die design and the manufacture of stamping dies, particularly practicing die designers, press engineers, tool and die maintenance technicians, students of die design, and advanced apprentice die makers. Features Emphasizes the basic theory of sheet metal plastic deformation as an aid in understanding the manufacturing processes and operations that are necessary for successful die design. Features the essential mathematical formulas and calculations needed for various die operations and performance of die design. Illustrations feature complete assembly drawings for each type of die Provides a complete picture of the knowledge and skills needed for the effective design of dies for sheet metal cutting, forming and deep drawing operations, highlighted with illustrative examples. Provides properties and typical applications of selected tool and die materials for various die components. Offers a complete picture of integral CAD/CAM systems for die making, EDM machining, and wire EDM practice