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Metal cutting applications span the entire range from mass production to mass customization to high-precision, fully customized designs. The careful balance between precision and efficiency is maintained only through intimate knowledge of the physical processes, material characteristics, and technological capabilities of the equipment and workpieces involved. The best-selling first edition of Metal Cutting Theory and Practice provided such knowledge, integrating timely research with current industry practice. This brilliant reference enters its second edition with fully updated coverage, new sections, and the inclusion of examples and problems. Supplying complete, up-to-date information on machine tools, tooling, and workholding technologies, this second edition stresses a physical understanding of machining processes including forces, temperatures, and surface finish. This provides a practical basis for troubleshooting and evaluating vendor claims. In addition to updates in all chapters, the book features three new chapters on cutting fluids, agile and high-throughput machining, and design for machining. The authors also added examples and problems for additional hands-on insight. Rounding out the treatment, an entire chapter is devoted to machining economics and optimization. Endowing you with practical knowledge and a fundamental understanding of underlying physical concepts, Metal Cutting Theory and Practice, Second Edition is a necessity for designing, evaluating, purchasing, and using machine tools.
Focusing on the machining of ceramic materials such as silicon nitride, silicon carbide, and zirconia, this handbook meets the growing need in industry for a clear understanding of modern improvements in ceramic processing. The presentation is international in scope, with techniques and information represented from the USA, Japan, Germany, and the United Kingdomùcountries that have made important contributions to the field. The 20 expert chapter authors explore the challenge of reducing the costs of machining operations, a continuing problem in an industry where ceramic parts must be machined into final form to achieve a proper fit. The handbook reveals that the abrasive machining of ceramic materials will always be a requirement because of the difficulty of controlling parts dimensions at the high temperatures required in their creation. The contributors then explain the properties and characteristics of ceramics, the various types of abrasive processes, and typical tests used in the procedures. An entire section of the handbook concerns grinding tools, their conditioning, lubrication, and cooling, checking for wear on the tools, and using them efficiently. The book also examines modern honing and superfinishing tools and machines, and describes advances in the technology, as well as lapping and polishing techniques using chemical compounds and ultrasound.Ceramics is a field where more advanced products are sure to appear. Many of the products will require advanced, better-controlled processing technologies; vastly improved productivity in manufacturing; and increased product reliability. The contributors to this Handbook will assist readers in the attainment of these important goals.
Handbook of Ceramics Grinding and Polishing meets the growing need in manufacturing industries for a clear understanding of the latest techniques in ceramics processing. The properties of ceramics make them very useful as components—they withstand high temperatures and are durable, resistant to wear, chemical degradation, and light. In recent years the use of ceramics has been expanding, with applications in most industry sectors that use machined parts, especially where corrosion-resistance is required, and in high temperature environments. However, they are challenging to produce and their use in high-precision manufacturing often requires adjustments to be made at the micro and nano scale. This book helps ceramics component producers to do cost-effective, highly precise machining. It provides a thorough grounding in the fundamentals of ceramics—their properties and characteristics—and of the abrasive processes used to manipulate their final shape as well as the test procedures vital for success. The second edition has been updated throughout, with the latest developments in technologies, techniques, and materials. The practical nature of the book has also been enhanced; numerous case studies illustrating how manufacturing (machining) problems have been handled are complemented by a highly practical new chapter on the selection and efficient use of machine tools. - Provides readers with experience-based insights into complex and expensive processes, leading to improved quality control, lower failure rates, and cost savings - Covers the fundamentals of ceramics side-by-side with processing issues and machinery selection, making this book an invaluable guide for downstream sectors evaluating the use of ceramics, as well as those involved in the manufacturing of structural ceramics - Numerous case studies from a wide range of applications (automotive, aerospace, electronics, medical devices)
Reflecting the life-long dedication of an unsurpassed team of experts from industry and academia, the Handbook of Advanced Ceramics Machining explores the latest developments in our understanding of the mechanisms of ceramics machining as well as state-of-the-art technologies. Covering methods that offer high-rate material removal and others that provide extremely high-quality surface finish, this book examines conventional, new, and lesser-known methods including ductile grinding, belt centerless grinding, lapping, polishing, double-side grinding, laser-assisted grinding, ultrasonic machining, and the new electrolytic in-process dressing (ELID) grinding method.
Grinding offers capabilities that range from high-rate material removal to high-precision superfinishing, and has become one of the most widely used industrial machining and surface finishing operations. Reflecting modern developments in the science and practice of modern grinding processes, the Handbook of Machining with Grinding Wheels presents a