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Reflection cracking is a major concern when placing an overlay on a cracked pavement. The opening and closing of joints and/or cracks induced by daily temperature cycles is a major contributor to reflection cracking. This mechanism is currently being simulated in the laboratory at the Texas Transportation Institute (TTI) using a specially modified overlay-tester device. To evaluate the overlay tester concept laboratory results are presented on cores from four Texas projects, three of which performed very poorly and one which performed excellently. The asphalt mixture on US 175 in Dallas was placed on a cracked stabilized base and did not have a single reflection crack after 10 years in service, whereas the mixtures on two projects were badly cracked after only few months. The results clearly show that the upgraded TTI overlay tester can effectively differentiate between the reflection cracking resistance of different asphalt mixtures. It is also found that the reflection cracking resistance of asphalt mixture has a good correlation with the asphalt binder properties. In this report the upgraded TTI overlay tester is also used to quantify the benefits of modified asphalt binders. This benefit is demonstrated with a single mix where specimens were prepared with a variety of asphalt binders. The mix prepared with PG 64-22 plus 3 percent SBR latex demonstrated superior reflection cracking resistance while still maintaining adequate rutting resistance. It is proposed that the overlay tester is a practical device which can be incorporated into mixture design systems, to complement the current systems, which often focus solely on minimizing rutting potential. In many instances it is necessary to optimize both crack resistance and rutting potential to obtain adequate long-term pavement performance.
The focus of many asphalt mixture design procedures over the past 10 years has led to the development of stiffer, drier mixtures. However, these mixes are more difficult to construct and are potentially more prone to reflective cracking. In this research the upgraded overlay tester is introduced and proposed as a simple performance test on reflective cracking. The overlay tester can be run on standard size samples, typically 6 in (150 mm) long by 3 in (75 mm) wide by 1.5 in (38 mm) high. These specimens can be prepared from either field cores or from Superpave Gyratory Compactor (SGC) molded specimens. The test is rapid and repeatable, and poor samples fail in minutes. It characterizes both crack initiation and crack propagation properties of asphalt mixtures. Based on repeatability study results, three replicates are recommended for the overlay tester. Sensitivity studies indicate that the overlay tester provides reasonable test results. Increasing asphalt content will significantly improve the reflective cracking resistance of asphalt mixtures. In a series of tests on Texas mixtures, it was determined that aggregate absorption has a major impact on the performance of specimens in the overlay tester. This topic has not received much attention recently but it obviously needs to be investigated. In the lab these highly absorptive aggregates did not severely impact the rutting performance but they had a major impact on cracking life. The effectiveness of the overlay tester was validated by five case studies in Texas. The overlay tester results all correlated well with the field performance. Furthermore, the overlay tester results have good correlations with beam fatigue test results and low temperature performance of asphalt mixtures in the field. A preliminary framework of asphalt overlay mixture designs and associated criteria have been proposed. Based on the framework, two examples of asphalt overlay mixture designs are presented in this report. This framework and the associated criteria are preliminary and they will need further refinement. Finally, a brand new overlay tester has been manufactured and delivered to TxDOTs central lab at the edar Park office. In addition, training for the operation and analysis has been provided.
Recent research on asphalt binder aging and rejuvenatorsKey data on asphalt performance and formulationsUpdates on tests and specificationsFully-searchable text on CD-ROM (included) This series volume comprises research papers and technical reports developed within the U.S.-based Association of Asphalt Paving Technologists. The book is divided into sessions focused on technology, specifications, cold recycling of RAP, and rejuvenators, with special emphasis on aging and on how rejuvenators are modeled, formulated and used to improve asphalt binders and prevent cracking. The CD-ROM displays figures and illustrations in articles in full color along with a title screen and main menu screen. Each user can link to all papers from the Table of Contents and Author Index and also link to papers and front matter by using the global bookmarks which allow navigation of the entire CD-ROM from every article. Search features on the CD-ROM can be by full text including all key words, article title, author name, and session title. The CD-ROM has Autorun feature for Windows 2000 with Service Pack 4 or higher products along with the program for Adobe Acrobat Reader with Search 11.0. One year of technical support is included with your purchase of this product.
Hot-mix asphalt (HMA) overlay is regarded as an efficient method to rehabilitate moderately deteriorated pavements. Despite the application of an adequately designed overlay, when HMA overlays are built on jointed concrete pavement (JCP) or a cracked surface, reflective cracking can develop shortly after the overlay application due to traffic loads and environmental changes. Several remedial techniques, including interlayer systems, have been incorporated into HMA overlays to control reflective cracking. This study examined the behavior of traffic-induced reflective cracking using a finite element (FE) model for an HMA overlay with and without interlayer systems, and evaluated the performance of interlayer systems in controlling reflective cracking. To achieve these objectives, a three-dimensional FE model was built for a typical HMA overlay constructed over JCP. A linear viscoelastic model and a bilinear cohesive zone model (CZM) were incorporated into the FE model to characterize continuum and fracture behavior of the HMA. Using the bilinear CZM, reflective cracking initiation and propagation were simulated. Transient moving vehicular loading was applied across a joint to develop reflective cracking. In order to force reflective cracking development by one pass of load application, various levels of overload were applied. Two distinct interlayer systems, sand mix and steel netting with slurry seal, were examined for their effectiveness in controlling reflective cracking. The sand mix was modeled with the LVE model and bilinear CZM. The steel netting interlayer system was modeled with beam elements for steel wires and membrane elements for slurry seal. To quantify the status of reflective cracking development, a representative fractured area (RFAOL), that is an equivalent stiffness degradation in the entire HMA overlay, was used. A limit state load approach was used to determine the resistance of the HMA overlay to reflective cracking in terms of normalized axle load of an overload equivalent to a 80-kN single-axle load. The service life of the HMA overlay regarding reflective cracking was specified by the number of load repetitions based on the Paris law. A reflective cracking control factor was defined as the ratio of the service life to the HMA overlay without an interlayer system; the factor was used to evaluate the performance effectiveness of these interlayer systems in controlling reflective cracking. It was found that the bearing capacity of existing JCP played an important role in developing reflective cracking. Reflective cracking potential increased inversely with the modulus of base and subgrade layers. Interface bonding conditions, especially bonding strength, affected the development of reflective cracking. Lower interface bonding strength resulted in greater potential for developing reflective cracking. The study concluded that the sand mix interlayer system extended the service life of the HMA overlay regarding reflective cracking due to its relatively high fracture energy. A macro-crack level of reflective cracking was initiated in the wearing course in the HMA, so-called crack jumping. The softer the sand mix, the tougher it may be, but it may cause shear rutting in HMA overlay. Hence, sand mix fracture energy and thickness thresholds should be identified. The steel netting interlayer system performed better than the sand mix; the performance of the latter is thickness and fracture energy dependent. When the steel netting interlayer system was installed properly, the reflective cracking service life of the HMA overlay was found to be six times longer than that of the HMA. The performance was still better than sand mix when localized deboning induced. However, severe debonding of steel netting can be detrimental to its performance.
This book presents the latest advances in research to analyze mechanical damage and its detection in multilayer systems. The contents are linked to the Rilem TC241 - MCD scientific activities and the proceedings of the 8th RILEM International Conference on Mechanisms of Cracking and Debonding in Pavements (MCD2016). MCD2016 was hosted by Ifsttar and took place in Nantes, France, on June 7-9, 2016. In their lifetime, pavements undergo degradation due to different mechanisms of which cracking is among the most important ones. The damage and the fracture behavior of all its material layers as well as interfaces must be understood. In that field, the research activities aims to develop a deeper fundamental understanding of the mechanisms responsible for cracking and debonding in asphalt concrete and composite (e.g. asphalt overlays placed on PCC or thin cement concrete overlay placed on asphalt layer) pavement systems.
Hot mix asphalt (HMA) is used as the primary overlying material of concrete pavements during rehabilitation because of its inexpensive nature when compared to most Portland cement concrete (PCC) rehabilitation/reconstruction alternatives. However, due to the majority of the PCC pavements being in average to poor condition, many HMA overlays are exposed to extreme movements (both vertical and horizontal). The combination of associated load and environmentally induced movements creates complex stresses and strains in the vicinity of expansion joints and cracks in the PCC, thus dramatically reducing the life of the HMA overlay, typically in the form of reflective cracking. Reflective cracking is a fatigue cracking distress, which is initiated at the bottom of the HMA overlay and propagates to the surface. When the crack reaches the HMA overlay surface, not only does it affect the ride quality and overall integrity of the pavement surface, but it also creates a path for which water can migrate down into and below the PCC layer. This can ultimately reduce the overall structural support of the composite (HMA and PCC) pavement and result in a complete pavement failure. Medium to high severity reflective cracking results in poor surface conditions that could lead to poor driving conditions and higher accident rates. Therefore, this research is timely in that it not only addresses the structural integrity of the pavement system, but also the safety of the driving public, which is one of the main objectives of the administration at state agencies. To better understand the mechanisms associated with the development of reflective cracking, an extensive literature review was conducted. Analysis of the literature review indicated significant gaps in the current state of the practice in using bituminous overlays on PCC pavements. To fill in these gaps, a survey was developed, distributed to the state transportation agencies of all fifty states, and compiled to better define the scope of the research. The survey clearly identified that a major gap in the current state of the practice is linking the field conditions (climate, deflections, traffic levels) to appropriate laboratory testing protocols. Therefore, field test sections were selected with appropriate field forensic testing and traffic collection. During construction of the bituminous overlays, loose mix was collected and brought back to the laboratory for material characterization testing that would simulate the loading conditions associated with the respective test section. The research conducted during the development of this thesis has led to a rational approach in the prediction of reflective cracking potential in HMA overlays placed on PCC pavements. This methodology utilizes field forensic information that would normally be collected during the evaluation of the PCC/composite pavement prior to rehabilitation and laboratory fatigue and stiffness characterization of the HMA mixture(s), to predict the potential for reflective cracking in the bituminous overlay mixture(s). The extensive laboratory testing and field calibration/verification information utilized in the research has also led to "decision tree" methodology that would allow state agencies to properly select asphalt mixtures for overlaying PCC pavements.