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This book equips a reader with knowledge necessary for critical analysis of innovations in electric arc furnaces and helps to select the most effective ones and for their successful implementation. The book also covers general issues related to history of development, current state and prospects of steelmaking in Electric Arc Furnaces. Therefore, it can be useful for everybody who studies metallurgy, including students of colleges and universities. The modern concepts of mechanisms of Arc Furnace processes are discussed in the book at the level sufficient to solve practical problems: To help readers lacking knowledge required in the field of heat transfer as well as hydro-gas dynamics, it contains several chapters which provide the required minimum of information in these fields of science. In order to better assess different innovations, the book describes experience of the application of similar innovations in open-hearth furnaces and oxygen converters. Some promising ideas on key issues regarding intensification of the heat, which are of interest for developers of new processes and equipment for Electric Arc Furnaces, are also the concern of the book It should be noted, that carrying out the simplified calculations as distinct from using "off the shelf" programs greatly promotes comprehensive understanding of physical basics of processes and effects produced by various factors. This book gives numerous examples of such calculations performed by means of simplified methods and formulas. Getting familiar with material in this book will allow the reader to perform required calculations on his / her own without any difficulties.
This book presents a new electric arc furnace process and discusses potential for developing a steelmaking aggregate of the new generation, namely the Fuel Arc Furnace based on existing shaft furnaces. It also reviews the history of developing various types of furnaces with the scrap preheating and flat bath advantages of these furnaces, identifying their disadvantages and presenting methods of eliminating them.
Includes the institute's Proceedings.
The book contains an analysis of theoretical dependences, bottlenecks and limiting factors of a new technology used in both Consteel and shaft furnaces operating with flat bath. Performances obtained and potentialities of these furnaces are examined. Based on this analysis, a steel melting aggregate of the new type – fuel arc furnace FAF has been developed and offered. In comparison with the best modern electric arc furnaces of identical capacity the productivity of FAF is higher by 36% and electrical energy consumption is lower by a factor of 1.8. Environment characteristics are considerably improved.