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During the interstate expansion of the 1950s, many conventionally reinforced concrete deck girder bridges were built throughout the country. These now vintage bridges commonly exhibit diagonal cracking and rate inadequately for shear, thus they are candidates for shear strengthening to extend their useful life. Near-surface mounted (NSM) retrofitting is a promising new strengthening technique, but limited test data are available for carbon fiber reinforced polymer (CFRP) in shear strengthening making the long-term durability of NSM-CFRP unknown. This paper provides experimental results from realistic full-scale specimens strengthened with NSM-CFRP. Specimens were tested for shear strength and subjected to environmental exposures to assess long-term durability. Small cylinder specimens were tested to investigate relative performance of different adhesives on bond strength under different environmental exposures. Test results provide a better understanding of the NSM-CFRP shear behavior and strength. Recommendations for shear strength design with NSM-CFRP are made.
During the interstate expansion of the 1950s, many conventionally reinforced concrete deck girder bridges were built throughout the country. These aging bridges commonly exhibit diagonal cracking and rate inadequately for shear, thus they are candidates for shear strengthening to extend their useful life. Carbon fiber reinforced polymers (CFRP) are emerging as effective materials for strengthening and rehabilitating such bridges. Near surface mounting (NSM) is a newer technique for application of CFRP for retrofitting bridge members that provides advantages over other strengthening techniques. The technique is still new and uncertainties remain regarding strength, long-term durability, and design including the influence of member proportions, flexural reinforcing steel, and CFRP spacing. Bridge girders retrofitted with NSM-CFRP may be exposed to millions of load cycles and environmental conditions and the influence of these exposures on performance are not established. To address these issues, laboratory tests were performed on ten full-size reinforced concrete girders, representative of in-situ bridge members, to determine the performance of NSM-CFRP retrofitting for shear strengthening. One of the specimens was exposed to fatigue loading, two were subjected to environmental exposures, and one was subjected to combined environmental exposure and fatigue loading. Results indicated that NSM-CFRP retrofitting provided significant shear capacity increases, and the high-cycle fatigue and environmental exposures considered did not adversely affect the strength or behavior of the girders. Environmental exposures of some of the adhesives considered did show somewhat reduced performance; therefore, careful selection of materials is important to ensure performance over the expected lifetime. Recommendations for shear strength design with NSM-CFRP are made.
TRB's National Cooperative Highway Research Program (NCHRP) Report 678: Design of FRP Systems for Strengthening Concrete Girders in Shear offers suggested design guidelines for concrete girders strengthened in shear using externally bonded Fiber-Reinforced Polymer (FRP) systems. The guidelines address the strengthening schemes and application of the FRP systems and their contribution to shear capacity of reinforced and prestressed concrete girders. The guidelines are supplemented by design examples to illustrate their use for concrete beams strengthened with different FRP systems. Appendix A of NCHRP Report 678, which contains the research agency's final report, provides further elaboration on the work performed in this project. Appendix A: Research Description and Findings, is only available online.
Carbon fiber reinforced polymer (CFRP) materials are emerging as an effective means of strengthening and rehabilitating bridges. Near surface mounting (NSM) is a newer technique for application of CFRP for retrofitting of bridge members that provides advantages over conventional strengthening techniques. The technique is still new and uncertainties remain regarding design including the influence of member proportions, flexural reinforcing steel, and CFRP spacing. Further, retrofitted girders may also be exposed to millions of cycles of loading after rehabilitation. It is not known if the effects of fatigue loading will affect the service life of the retrofitted member. To address these issues, laboratory tests were performed on eight full-size reinforced concrete girders, representative of in-situ bridge girders, to determine the performance of NSM-CFRP retrofitting for shear. Two of the specimens were exposed to fatigue loading. Results indicated that NSM-CFRP retrofitting provides significant shear capacity increases and exposure to fatigue cycling did not affect the strength or behavior of the specimens.
Many bridges are handling heavier loads than those expected at design, making it increasingly necessary to strengthen existing members or conduct repairs on damaged structural members. Carbon Fiber Reinforced Polymer (CFRP) materials have been broadly used to repair and strengthen reinforced concrete structures. Using CFRP materials as the strengthening material is an excellent solution because of their mechanical properties. CFRP has properties of high strength, corrosion resistance, and light weight. CFRP materials are being widely used for shear and flexural strengthening. Most studies have focused on uni-directional layout of CFRP strips in high shear regions of beams. Recent shear tests on full-scale I-girders have shown that the use of bi-directional CFRP layouts with CFRP anchors led to much higher shear strength increases than when using uni-directional layouts. The objective of the study is to determine the mechanism that governs shear strengthening of bridge girders using bi-directional CFRP and, in doing so, demonstrate the feasibility of using bi-directional CFRP for shear strengthening of large bridge I- and U-beams. Small-scale panel tests have been conducted to investigate parameters that influence the shear strength provided by bi-directional CFRP layouts. Panels were tested under compressive forces to simulate the compression struts that develop in the webs of I-beams. The applied loads generated bottle-shaped compressive struts. CFRP anchors were used to prevent early failure due to CFRP strip delamination from the panel surface. The panels, while not fully reproducing the boundary condition of girder webs, were tested ahead of full-scale girders to investigate a wide range of parameters in a cost-effective manner. The variables considered include the amount of CFRP and steel reinforcement, the inclination of CFRP fibers, and the layout and spacing of CFRP strips. The panel tests provide qualitative comparisons between the influence of the various parameters. The relative strength contributions of CFRP strips, steel stirrups, and concrete were evaluated.
Vols. 29-30 contain papers of the International Engineering Congress, Chicago, 1893; v. 54, pts. A-F, papers of the International Engineering Congress, St. Louis, 1904.
"This research investigated the durability of carbon-fiber-reinforced polymer composites (CRFP) used for shear strengthening reinforced concrete deck girders. Large beams were used to avoid accounting for size effects in the data analysis. The effort included determining the role of freeze-thaw, moisture, and fatigue of structural performance and developing analytical design procedures that account for durability"--Technical report documentation page.
Long-term durability of surface-bonded carbon fiber-reinforced polymer (CFRP) for shear strengthening of reinforced concrete (RC) bridge members remains uncertain due to the limited field experience with these materials. This paper provides experimental results from the testing of full-scale RC bridge girder specimens after exposure to prolonged environmental exposure and combined action of freeze-thaw + repeated service loads. CFRP shear contributions seen in experimental results were estimated using a refined base capacity prediction (Response-2000) and compared to predicted CFRP shear contributions (ACI-440). The IT specimens did not exhibit strength reductions due to moisture exposure, instead the presence of continuous water exposure for the relatively young concrete caused higher concrete tensile properties resulting in increased bond strength. Previous research showed CFRP strengthened T specimens with freeze-thaw exposure exhibited lower shear capacity than similar unexposed CFRP strengthened T specimen. But the current research demonstrated that if the beam is well protected against moisture infiltration at the strip termination, the beam will be less susceptible to freeze-thaw bond deterioration. The orientations of specimens during repair and during exposure are important considerations for environmental durability. The CFRP strip terminations should be focused on during installation to insure well and perhaps extra saturation even past the CFRP material to limit moisture infiltration along this edge.