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All machining process are dependent on a number of inherent process parameters. It is of the utmost importance to find suitable combinations to all the process parameters so that the desired output response is optimized. While doing so may be nearly impossible or too expensive by carrying out experiments at all possible combinations, it may be done quickly and efficiently by using computational intelligence techniques. Due to the versatile nature of computational intelligence techniques, they can be used at different phases of the machining process design and optimization process. While powerful machine-learning methods like gene expression programming (GEP), artificial neural network (ANN), support vector regression (SVM), and more can be used at an early phase of the design and optimization process to act as predictive models for the actual experiments, other metaheuristics-based methods like cuckoo search, ant colony optimization, particle swarm optimization, and others can be used to optimize these predictive models to find the optimal process parameter combination. These machining and optimization processes are the future of manufacturing. Data-Driven Optimization of Manufacturing Processes contains the latest research on the application of state-of-the-art computational intelligence techniques from both predictive modeling and optimization viewpoint in both soft computing approaches and machining processes. The chapters provide solutions applicable to machining or manufacturing process problems and for optimizing the problems involved in other areas of mechanical, civil, and electrical engineering, making it a valuable reference tool. This book is addressed to engineers, scientists, practitioners, stakeholders, researchers, academicians, and students interested in the potential of recently developed powerful computational intelligence techniques towards improving the performance of machining processes.
"This book is a compilation of chapters on the application of state-of-the-art computational intelligence techniques from both predictive modeling and optimization, offering both soft computing approaches and machining processes"--
This book reports innovative deep learning and big data analytics technologies for smart manufacturing applications. In this book, theoretical foundations, as well as the state-of-the-art and practical implementations for the relevant technologies, are covered. This book details the relevant applied research conducted by the authors in some important manufacturing applications, including intelligent prognosis on manufacturing processes, sustainable manufacturing and human-robot cooperation. Industrial case studies included in this book illustrate the design details of the algorithms and methodologies for the applications, in a bid to provide useful references to readers. Smart manufacturing aims to take advantage of advanced information and artificial intelligent technologies to enable flexibility in physical manufacturing processes to address increasingly dynamic markets. In recent years, the development of innovative deep learning and big data analytics algorithms is dramatic. Meanwhile, the algorithms and technologies have been widely applied to facilitate various manufacturing applications. It is essential to make a timely update on this subject considering its importance and rapid progress. This book offers a valuable resource for researchers in the smart manufacturing communities, as well as practicing engineers and decision makers in industry and all those interested in smart manufacturing and Industry 4.0.
This book provides a detailed understanding of optimization methods as they are implemented in a variety of manufacturing, fabrication and machining processes. It covers the implementation of statistical methods, multi-criteria decision making methods and evolutionary techniques for single and multi-objective optimization to improve quality, productivity, and sustainability in manufacturing. It reports on the theoretical aspects, special features, recent research and latest development in the field. Optimization of Manufacturing Processes is a valuable source of information for researchers and practitioners, as it fills the gap where no dedicated book is available on intelligent manufacturing/modeling and optimization in manufacturing. Readers will develop an understanding of the implementation of statistical and evolutionary techniques for modeling and optimization in manufacturing.
The goal of the present dissertation is to develop and apply novel and systematic data-driven optimization approaches that can efficiently optimize Additive Manufacturing (AM) systems with respect to targeted properties of final parts. The proposed approaches are capable of achieving sets of process parameters that result in the satisfactory level of part quality in an accelerated manner. First, an Accelerated Process Optimization (APO) methodology is developed to optimize an individual scalar property of parts. The APO leverages data from similar—but non-identical—prior studies to accelerate sequential experimentation for optimizing the AM system in the current study. Using Bayesian updating, the APO characterizes and updates the difference between prior and current experimental studies. The APO accounts for the differences in experimental conditions and utilizes prior data to facilitate the optimization procedure in the current study. The efficiency and robustness of the APO is tested against an extensive simulation studies and a real-world case study for optimizing relative density of stainless steel parts fabricated by a Selective Laser Melting (SLM) system. Then, we extend the idea behind the APO to handle multi-objective process optimization problems in which some of the characteristics of the AM-fabricated parts are uncorrelated. The proposed Multi-objective Process Optimization (m-APO) breaks down the master multi-objective optimization problem into a series of convex combinations of single-objective sub-problems. The m-APO maps and scales experimental data from previous sub-problems to guide remaining sub-problems that improve the solutions while reducing the number of experiments required. The robustness and efficiency of the m-APO is verified by conducting a series of simulation studies and a real-world case study to minimize geometric inaccuracy of parts fabricated by a Fused Filament Fabrication (FFF) system. At the end, we apply the proposed m-APO to optimize the mechanical properties of AM-fabricated parts that show conflicting behavior, namely relative density and elongation-to-failure. Numerical studies show that the m-APO can achieve the best trade-off among conflicting mechanical properties while significantly reducing the number of experimental runs compared with existing methods.
Optimization of Manufacturing Systems Using the Internet of Things extends the IoT (Internet of Things) into the manufacturing field to develop an IoMT (Internet of Manufacturing Things) architecture with real-time traceability, visibility, and interoperability in production planning, execution, and control. This book is essential reading for anyone interested in the optimization and control of an intelligent manufacturing system. As modern manufacturing shop-floors can create bottlenecks in the capturing and collection of real-time field information, and because paper-based manual systems are time-consuming and prone to errors, this book helps readers understand how to alleviate these issues, assisting them in their decision-making on shop-floors. Includes case studies in implementing IoTs for data acquisition, monitoring, and assembly in manufacturing. Helps manufacturers to tackle the growing complexities and uncertainties of manufacturing systems in globalized business environments Acts as an introduction to using IoT for readers across industrial and manufacturing engineering
A textbook covering data-science and machine learning methods for modelling and control in engineering and science, with Python and MATLAB®.
This book covers several bases at once. It is useful as a textbook for a second course in experimental optimization techniques for industrial production processes. In addition, it is a superb reference volume for use by professors and graduate students in Industrial Engineering and Statistics departments. It will also be of huge interest to applied statisticians, process engineers, and quality engineers working in the electronics and biotech manufacturing industries. In all, it provides an in-depth presentation of the statistical issues that arise in optimization problems, including confidence regions on the optimal settings of a process, stopping rules in experimental optimization, and more.
The text comprehensively discusses computational models including artificial neural networks, agent-based models, and decision field theory for reliability engineering. It will serve as an ideal reference text for graduate students and academic researchers in the fields of industrial engineering, manufacturing engineering, computer engineering, and materials science. Discusses the development of sustainable materials using metaheuristic approaches. Covers computational models such as agent-based models, ontology, and decision field theory for reliability engineering. Presents swarm intelligence methods such as ant colony optimization, particle swarm optimization, and grey wolf optimization for solving the manufacturing process. Include case studies for industrial optimizations. Explores the use of computational optimization for reliability and maintainability theory. The text covers swarm intelligence techniques including ant colony optimization, particle swarm optimization, cuckoo search, and genetic algorithms for solving complex industrial problems of the manufacturing industry as well as predicting reliability, maintainability, and availability of several industrial components.
This book provides a comprehensive set of optimization and prediction techniques for an enterprise information system. Readers with a background in operations research, system engineering, statistics, or data analytics can use this book as a reference to derive insight from data and use this knowledge as guidance for production management. The authors identify the key challenges in enterprise information management and present results that have emerged from leading-edge research in this domain. Coverage includes topics ranging from task scheduling and resource allocation, to workflow optimization, process time and status prediction, order admission policies optimization, and enterprise service-level performance analysis and prediction. With its emphasis on the above topics, this book provides an in-depth look at enterprise information management solutions that are needed for greater automation and reconfigurability-based fault tolerance, as well as to obtain data-driven recommendations for effective decision-making.