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Corrosion under insulation (CUI) refers to the external corrosion of piping and vessels that occurs underneath externally clad/jacketed insulation as a result of the penetration of water. By its very nature CUI tends to remain undetected until the insulation and cladding/jacketing is removed to allow inspection or when leaks occur. CUI is a common problem shared by the refining, petrochemical, power, industrial, onshore and offshore industries. The European Federation of Corrosion (EFC) Working Parties WP13 and WP15 have worked to provide guidelines on managing CUI together with a number of major European refining, petrochemical and offshore companies including BP, Chevron-Texaco, Conoco-Phillips, ENI, Exxon-Mobil, IFP, MOL, Scanraff, Statoil, Shell, Total and Borealis. The guidelines within this document are intended for use on all plants and installations that contain insulated vessels, piping and equipment. The guidelines cover a risk-based inspection methodology for CUI, inspection techniques (including non-destructive evaluation methods) and recommended best practice for mitigating CUI, including design of plant and equipment, coatings and the use of thermal spray techniques, types of insulation, cladding/jacketing materials and protection guards. The guidelines also include case studies. Guidelines cover inspection methodology for CUI, inspection techniques, including non-destructive evaluation methods and recommended best practice Case studies are included illustrating key points in the book
Corrosion Under Insulation (CUI) Guidelines: Technical Guide for Managing CUI, Third Edition, Volume 55 builds upon the success of the first two editions to provide a fully up-to-date, practical source of information on how to monitor and manage insulated systems. In the first edition of this book published in 2008, the EFC Working Parties WP13 and WP15 engaged together to provide guidelines on managing CUI with contributions from a number of European refining, petrochemical, and offshore companies. The guidelines were intended for use on all plants and installations that contain insulated vessels, piping, and equipment, and cover a risk-based inspection methodology for CUI, inspection techniques, and recommended best practices for mitigating CUI. The guidelines include design of plant and equipment, coatings and the use of thermal spray techniques, types of insulation, cladding/jacketing materials, and protection guards. Corrosion-under-insulation (CUI) refers to the external corrosion of piping and vessels that occurs underneath externally clad/jacketed insulation as a result of the penetration of water. By its very nature CUI tends to remain undetected until the insulation and cladding/jacketing is removed to allow inspection, or when leaks occur. CUI is a common problem shared by the refining, petrochemical, power, industrial, onshore and offshore industries.
Corrosion Under Insulation (CUI) Guidelines: Technical Guide for Managing CUI, Third Edition, Volume 55 builds upon the success of the first two editions to provide a fully up-to-date, practical source of information on how to monitor and manage insulated systems. In the first edition of this book published in 2008, the EFC Working Parties WP13 and WP15 engaged together to provide guidelines on managing CUI with contributions from a number of European refining, petrochemical, and offshore companies. The guidelines were intended for use on all plants and installations that contain insulated vessels, piping, and equipment, and cover a risk-based inspection methodology for CUI, inspection techniques, and recommended best practices for mitigating CUI. The guidelines include design of plant and equipment, coatings and the use of thermal spray techniques, types of insulation, cladding/jacketing materials, and protection guards. Corrosion-under-insulation (CUI) refers to the external corrosion of piping and vessels that occurs underneath externally clad/jacketed insulation as a result of the penetration of water. By its very nature CUI tends to remain undetected until the insulation and cladding/jacketing is removed to allow inspection, or when leaks occur. CUI is a common problem shared by the refining, petrochemical, power, industrial, onshore and offshore industries. - Provides revised and updated technical guidance on managing CUI provided by EFC Working Parties 13 and 15 - Discusses the standard approach to risk based inspection methodology - Presents the argument that CUI is everywhere, and looks at mitigating actions that can be started from the onset - Includes a wide array of concepts of corrosion mitigation
Corrosion in Amine Treating Units, Second Edition presents a fully updated resource with a broadened focus that includes corrosion in not only refining operations, but also in oil and gas production. New sections have been added on inhibition, corrosion modeling and metallic coatings. More detailed descriptions of the degradation mechanisms and Integrity Operating Windows (IOW) are now included, as is more in-depth information on guidelines for what sections and locations are most vulnerable to corrosion and how to control corrosion in amine units e.g., using corrosion Loop descriptions and providing indicative integrity operating windows for operation to achieve a suitable life expectance. Provides new insights on the degradation mechanisms occurring in amine treating units and the locations within the unit where they occur Discusses how to mitigate and control corrosion in amine units Provides guidance for setting up corrosion control documents and inspection and maintenance plans for amine treating units
The corrosion of carbon steels in amine units used for gas treatment in refining operations is a major problem for the petrochemical industry. Maximizing amine unit reliability, together with improving throughput, circulation, and treatment capacity, requires more effective ways of measuring and predicting corrosion rates. However, there has been a lack of data on corrosion. This valuable report helps to remedy this lack of information by summarizing findings from over 30 plants. It covers such amine types as Methyl Diethanolamine (MDEA), Diethanolamine (DEA), Monoethanolamine (MEA) and Di-isopropanolamine (DIPA), and makes recommendations on materials and process parameters to maximize amine unit efficiency and reliability.
Details the proper methods to assess, prevent, and reduce corrosion in the oil industry using today's most advanced technologies This book discusses upstream operations, with an emphasis on production, and pipelines, which are closely tied to upstream operations. It also examines protective coatings, alloy selection, chemical treatments, and cathodic protection—the main means of corrosion control. The strength and hardness levels of metals is also discussed, as this affects the resistance of metals to hydrogen embrittlement, a major concern for high-strength steels and some other alloys. It is intended for use by personnel with limited backgrounds in chemistry, metallurgy, and corrosion and will give them a general understanding of how and why corrosion occurs and the practical approaches to how the effects of corrosion can be mitigated. Metallurgy and Corrosion Control in Oil and Gas Production, Second Edition updates the original chapters while including a new case studies chapter. Beginning with an introduction to oilfield metallurgy and corrosion control, the book provides in-depth coverage of the field with chapters on: chemistry of corrosion; corrosive environments; materials; forms of corrosion; corrosion control; inspection, monitoring, and testing; and oilfield equipment. Covers all aspects of upstream oil and gas production from downhole drilling to pipelines and tanker terminal operations Offers an introduction to corrosion for entry-level corrosion control specialists Contains detailed photographs to illustrate descriptions in the text Metallurgy and Corrosion Control in Oil and Gas Production, Second Edition is an excellent book for engineers and related professionals in the oil and gas production industries. It will also be an asset to the entry-level corrosion control professional who may have a theoretical background in metallurgy, chemistry, or a related field, but who needs to understand the practical limitations of large-scale industrial operations associated with oil and gas production.
Comprehensively covers the engineering aspects of corrosion and materials in hydrocarbon production This book captures the current understanding of corrosion processes in upstream operations and provides a brief overview of parameters and measures needed for optimum design of facilities. It focuses on internal corrosion occurring in hydrocarbon production environments and the key issues affecting its occurrence, including: the types and morphology of corrosion damage; principal metallic materials deployed; and mitigating measures to optimise its occurrence. The book also highlights important areas of progress and challenges, and looks toward the future of research and development to enable improved and economical design of facilities for oil and a gas production. Written for both those familiar and unfamiliar with the subject—and by two authors with more than 60 years combined industry experience—this book covers everything from Corrosion Resistant Alloys (CRAs) to internal metal loss corrosion threats, corrosion in injection systems to microbiologically influenced corrosion, corrosion risk analysis to corrosion and integrity management, and more, notably: Comprehensively covers the engineering aspects of corrosion and materials in hydrocarbon production Written by two, renowned experts in the field Offers practical guide to those unfamiliar with the subject whilst providing a focused roadmap to addressing the topics in a precise and methodical manner Covers all aspects of corrosion threat and remedial and mitigation measures in upstream hydrocarbon production applicable to sub-surface, surface, and transportation facilities Outlines technology challenges that need further research as a pre-cursor to moving the industry forward. Operational and Engineering Aspects of Corrosion and Materials in Hydrocarbon Production is an excellent guide for both practicing materials and corrosion engineers working in hydrocarbons production as well as those entering the area who may not be fully familiar with the subject.
Trends in Oil and Gas Corrosion Research and Technologies: Production and Transmission delivers the most up-to-date and highly multidisciplinary reference available to identify emerging developments, fundamental mechanisms and the technologies necessary in one unified source. Starting with a brief explanation on corrosion management that also addresses today's most challenging issues for oil and gas production and transmission operations, the book dives into the latest advances in microbiology-influenced corrosion and other corrosion threats, such as stress corrosion cracking and hydrogen damage just to name a few. In addition, it covers testing and monitoring techniques, such as molecular microbiology and online monitoring for surface and subsurface facilities, mitigation tools, including coatings, nano-packaged biocides, modeling and prediction, cathodic protection and new steels and non-metallics. Rounding out with an extensive glossary and list of abbreviations, the book equips upstream and midstream corrosion professionals in the oil and gas industry with the most advanced collection of topics and solutions to responsibly help solve today's oil and gas corrosion challenges. - Covers the latest in corrosion mitigation techniques, such as corrosion inhibitors, biocides, non-metallics, coatings, and modeling and prediction - Solves knowledge gaps with the most current technology and discoveries on specific corrosion mechanisms, highlighting where future research and industry efforts should be concentrated - Achieves practical and balanced understanding with a full spectrum of subjects presented from multiple academic and world-renowned contributors in the industry
Examines the concept of aging process facilities and infrastructure in high hazard industries and highlights options for dealing with the problem while addressing safety issues This book explores the many ways in which process facilities, equipment, and infrastructure might deteriorate upon continuous exposure to operating and climatic conditions. It covers the functional and physical failure modes for various categories of equipment and discusses the many warning signs of deterioration. Dealing with Aging Process Facilities and Infrastructure also explains how to deal with equipment that may not be safe to operate. The book describes a risk-based strategy in which plant leaders and supervisors can make more informed decisions on aging situations and then communicate them to upper management effectively. Additionally, it discusses the dismantling and safe removal of facilities that are approaching their intended lifecycle or have passed it altogether. Filled with numerous case studies featuring photographs to illustrate the positive and negative experiences of others who have dealt with aging facilities, Dealing with Aging Process Facilities and Infrastructure covers the causes of equipment failures due to aging and their consequences; plant management commitment and responsibility; inspection and maintenance practices for managing life cycle; specific aging asset integrity management practices; and more. Describes symptoms and causal mechanisms of aging in various categories of process equipment Presents key considerations for making informed risk-based decisions regarding the repair or replacement of aging process facilities and infrastructure Discusses practices for managing process facility and infrastructure life cycle Includes examples and case histories of failures related to aging Dealing with Aging Process Facilities and Infrastructure is an important book for industrial practitioners who are often faced with the challenge of managing process facilities and infrastructure as they approach the end of their useful lifecycle.
This handbook is an in-depth guide to the practical aspects of materials and corrosion engineering in the energy and chemical industries. The book covers materials, corrosion, welding, heat treatment, coating, test and inspection, and mechanical design and integrity. A central focus is placed on industrial requirements, including codes, standards, regulations, and specifications that practicing material and corrosion engineers and technicians face in all roles and in all areas of responsibility. The comprehensive resource provides expert guidance on general corrosion mechanisms and recommends materials for the control and prevention of corrosion damage, and offers readers industry-tested best practices, rationales, and case studies.