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This greatly updated and expanded third edition of Corrosion Control in Petroleum Production is written for non-experts who have the responsibility for corrosion management of subsurface, surface, and subsea equipment used for producing and processing oil and natural gas. It provides an overview and reference on the different corrosion threats, the methods for controlling corrosion, and the establishment of a management system based on risk and continuous improvement. The authors, Robert Franco and Tim Bieri, have distilled 80 years of personal experience--as well as the experience from multiple reviewers and contributors--into one comprehensive reference. Included are hundreds of photographs, figures, and tables to illustrate the practical aspects and essential theory of corrosion control and materials selection.
Human beings undoubtedly became aware of corrosion just after they made their first metals. These people probably began to control corrosion very so on after that by trying to keep metal away from corrosive environments. "Bring your tools in out of the rain" and "Clean the blood off your sword right after battle" would have been early maxims. Now that the mechanisms of corrosion are better understood, more techniques have been developed to control it. My corrosion experience extends over 10 years in industry and research and over 20 years teaching corrosion courses to university engineering students and industrial consulting. During that time I have developed an approach to corrosion that has successfully trained over 1500 engineers. This book treats corrosion and high-temperature oxidation separately. Corrosion is divided into three groups: (1) chemical dissolution including uniform attack, (2) electrochemical corrosion from either metallurgicalor environmental cells, and (3) corrosive-mechanical interactions. It seems more logical to group corrosion according to mechanisms than to arbitrarily separate them into 8 or 20 different types of corrosion as if they were unrelated. University students and industry personnel alike generally are afraid of chemistry and consequently approach corrosion theory very hesitantly. In this text the electrochemical reactions responsible for corrosion are summed up in only five simple half-cell reactions. When these are combined on a polarization diagram, which is explained in detail, the electrochemical pro cesses become obvious.
Corrosion Science and Engineering is now an integral part of research throughout the world. Researchers are actively looking for an alternative eco-friendly way of developing non-toxic corrosion inhibitors from natural sources. This book discusses all the recent advancements in the corrosion field with an emphasis on natural sources which is the demand of the era to replace the commercially available toxic corrosion inhibitors.
Intelligent Coatings for Corrosion Control covers the most current and comprehensive information on the emerging field of intelligent coatings. The book begins with a fundamental discussion of corrosion and corrosion protection through coatings, setting the stage for deeper discussion of the various types of smart coatings currently in use and in development, outlining their methods of synthesis and characterization, and their applications in a variety of corrosion settings. Further chapters provide insight into the ongoing research, current trends, and technical challenges in this rapidly progressing field. - Reviews fundamentals of corrosion and coatings for corrosion control before delving into a discussion of intelligent coatings—useful for researchers and grad students new to the subject - Covers the most current developments in intelligent coatings for corrosion control as presented by top researchers in the field - Includes many examples of current and potential applications of smart coatings to a variety of corrosion problems
Corrosion is a huge issue for materials, mechanical, civil and petrochemical engineers. With comprehensive coverage of the principles of corrosion engineering, this book is a one-stop text and reference for students and practicing corrosion engineers. Highly illustrated, with worked examples and definitions, it covers basic corrosion principles, and more advanced information for postgraduate students and professionals. Basic principles of electrochemistry and chemical thermodynamics are incorporated to make the book accessible for students and engineers who do not have prior knowledge of this area. Each form of corrosion covered in the book has a definition, description, mechanism, examples and preventative methods. Case histories of failure are cited for each form. End of chapter questions are accompanied by an online solutions manual.* Comprehensively covers the principles of corrosion engineering, methods of corrosion protection and corrosion processes and control in selected engineering environments* Structured for corrosion science and engineering classes at senior undergraduate and graduate level, and is an ideal reference that readers will want to use in their professional work* Worked examples, extensive end of chapter exercises and accompanying online solutions and written by an expert from a key pretochemical university
Provides a methodology for integrating materials selection with the design process, including simultaneous technical and economic evaluation. Save hours of frustrating research time: Get fast answers about the best material for a particular application. In the past, researching the endless sources on corrosion and materials in their countless applications were next to impossible. That's why this book was written: to help simplify your materials selection problems. It's an exhaustive source on the different corrosion-resistant materials, types of corrosion, factors affecting corrosion, passivation, corrosion monitoring, corrosion control measures, methodology of materials selection, and more.
According to NACE (National Association of Corrosion Engineers), the total annual cost of corrosion in petroleum refining takes up $3.7 billion in the US alone. Corrosion control is always a challenge for the downstream industry, but as the quality of feedstock is declining due to refineries accepting more of the heavy and shale gas and oil resources that are more readily available today, refinery managers, petroleum and natural gas engineers are unprepared for the new set of corrosion problems that are showing up in their equipment and processing units. Oil and Gas Corrosion Prevention: From Surface Facilities to Refineries quickly gets the engineer and manager up to speed on the latest types of corrosion common for these lower grade crude oils and gases as well as the best prevention methods for all of the major sections of the refinery, especially desalting and sulfur recovery units, which are the most common problem areas for unconventional feedstocks. Also covering the unique midstream sections, or point of entry to the refinery, as well as the major critical refinery equipment, Oil and Gas Corrosion Prevention: From Surface Facilities to Refineries offers the perfect quick cross-reference for the oil and gas community. - Gets engineers and managers up to speed on the latest types of corrosion common for lower grade crude oils and gases - Provides the best prevention methods for all of the major sections of the refinery, especially desalting and sulfur recovery units - Covers additional topics such as unique midstream sections, or point of entry to the refinery, as well as major critical refinery equipment
A text that emphasizes the engineering aspects of corrosion and its control in ways helpful to practicing engineers, based on notes used by the authors for an advanced undergraduate engineering course at Queen's U., Kingston, Ontario. This revised and expanded edition places particular emphasis on u
Corrosion Prevention and Protection: Practical Solutions presents a functional approach to the various forms of corrosion, such as uniform corrosion, pitting corrosion, crevice corrosion, galvanic corrosion, stress corrosion, hydrogen-induced damage, sulphide stress cracking, erosion-corrosion, and corrosion fatigue in various industrial environments. The book is split into two parts. The first, consisting of five chapters: Introduction and Principles (Fundamentals) of Corrosion Corrosion Testing, Detection, Monitoring and Failure Analysis Regulations, Specifications and Safety Materials: Metals, Alloys, Steels and Plastics Corrosion Economics and Corrosion Management The second part of the book consists of two chapters which present: a discussion of corrosion reactions, media, active and active-passive corrosion behaviour and the various forms of corrosion, a collection of case histories and practical solutions which span a wide range of industrial problems in a variety of frequently encountered environments, including statues & monuments, corrosion problems in metallurgical and mineral processing plants, boilers, heat exchangers and cooling towers, aluminum and copper alloys, galvanized steel structures as well as hydrogeological environmental corrosion This text is relevant to researchers and practitioners, engineers and chemists, working in corrosion in industry, government laboratories and academia. It is also suitable as a course text for engineering students as well as libraries related to chemical and chemical engineering institutes and research departments.