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Engineers are faced with a bewildering array of choices when selecting a surface treatment for a specific corrosion or wear application. This book provides practical information to help them select the best possible treatment. An entire chapter is devoted to process comparisons, and dozens of useful tables and figures compare surface treatment thickness and hardness ranges; abrasion and corrosion resistance; processing time, temperature, and pressure; costs; distortion tendencies; and other critical process factors and coating characteristics. The chapter Practical Guidelines for Surface Engin.
Engineers are faced with a bewildering array of choices when selecting a surface treatment for a specific corrosion or wear application. This book provides practical information to help them select the best possible treatment. An entire chapter is devoted to process comparisons, and dozens of useful tables and figures compare surface treatment thickness and hardness ranges; abrasion and corrosion resistance; processing time, temperature, and pressure; costs; distortion tendencies; and other critical process factors and coating characteristics. The chapter 'Practical Guidelines for Surface Engineering' describes hands-on approaches for matching surface treatments with design and performance requirements. The book includes the content from an Institute of Materials design guide publication, combined with information from several ASM Handbook volumes and other ASM and industry sources. All the material has been carefully organized, edited, and rewritten as needed to provide a comprehensive, up-to-date, and user-friendly guide to the subject.Contents: Introduction; Principles of Corrosion; Principles of Friction and Wear; Surface Engineering to Change the Surface Metallurgy; Surface Engineering to Change the Surface Chemistry; Surface Engineering to Add a Layer or Coating; Process Comparisons; Practical Design Guidelines for Surface Engineering; Glossary; Index.
Lasers can alter the surface composition and properties of materials in a highly controllable way, which makes them efficient and cost-effective tools for surface engineering. This book provides an overview of the different techniques, the laser-material interactions and the advantages and disadvantages for different applications. Part one looks at laser heat treatment, part two covers laser additive manufacturing such as laser-enhanced electroplating, and part three discusses laser micromachining, structuring and surface modification. Chemical and biological applications of laser surface engineering are explored in part four, including ways to improve the surface corrosion properties of metals. - Provides an overview of thermal surface treatments using lasers, including the treatment of steels, light metal alloys, polycrystalline silicon and technical ceramics - Addresses the development of new metallic materials, innovations in laser cladding and direct metal deposition, and the fabrication of tuneable micro- and nano-scale surface structures - Chapters also cover laser structuring, surface modification, and the chemical and biological applications of laser surface engineering
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This book is intended to help engineers analyze service condition and potential mechanisms of surface degradation. This will enable engineers select suitable materials for improved service-life and performance of engineering components. The book comprises 7 chapters, and is well illustrated with schematics, photographs, microstructure, XRD patterns, EDAX mapping, and technical data tables. The book focuses on the influence of materials and methods of surface engineering on structure, properties, and wear-performance of engineering components. It begins with the need to study the subject of surface engineering, scope of surface engineering, and classification of techniques of surface engineering. The book covers conventional material system (steel, cast iron, stellite, WC-Co, PCDs, etc.) and new materials like multilayer structures, functionally gradient materials (FGMs), intermetallic barrier coatings, and thermal barrier coating. The book covers most conventional as well as advanced surface engineering techniques, such as burnishing, shot peening, flame and induction hardening, laser and electron beam hardening, plasma and TIG melting, carburizing, nitriding, cyaniding, boronizing, vanadizing, ion implantation, laser alloying, chemical vapor deposition, PE chemical vapor deposition, physical vapor deposition, weld overlays, laser cladding, hot dip galvanizing, hot dip lead tin coating, hot dip aluminizing, hot dip chromizing, electroplating, electroless plating (Ni-P and Ni-B), mechanical plating, roll bonding, explosive bonding, and hot isostatic. The book also includes an introductory chapter on friction-stir processing of aluminum and titanium alloys. Further, it discusses studies on structure, mechanical and wear properties of weld surfacing, flame spray coating, HVOF sprayed coating, laser cladding of ferrous metals, nickel and cobalt based alloys and their composites in as-sprayed and heat-treated conditions. The book provides a comprehensive overview of various destructive and nondestructive techniques used for characterization of engineered surfaces. The materials in the book will be useful to undergraduate and graduate students. In addition, the contents of this book can also be used for professional development courses for practicing engineers.
Discussions on corrosion, wear, fatigue and thermal damage are balance by similiarly detailed discussions of their control methods, e.g. painting and metallic coatings.
The growing use of light alloys in industries such as aerospace, sports equipment and biomedical devices is driving research into surface engineering technologies to enhance their properties for the desired end use. Surface engineering of light alloys: Aluminium, magnesium and titanium alloys provides a comprehensive review of the latest technologies for modifying the surfaces of light alloys to improve their corrosion, wear and tribological properties.Part one discusses surface degradation of light alloys with chapters on corrosion behaviour of magnesium alloys and protection techniques, wear properties of aluminium-based alloys and tribological behaviour of titanium alloys. Part two reviews surface engineering technologies for light alloys including anodising, plasma electrolytic oxidation, thermal spraying, cold spraying, physical vapour deposition, plasma assisted surface treatment, PIII/PSII treatments, laser surface modification, ceramic conversion and duplex treatments. Part three covers applications for surface engineered light alloys including sports equipment, biomedical devices and plasma electrolytic oxidation and anodised aluminium alloys for spacecraft applications.With its distinguished editor and international team of contributors, Surface engineering of light alloys: Aluminium, magnesium and titanium alloys is a standard reference for engineers, metallurgists and materials scientists looking for a comprehensive source of information on surface engineering of aluminium, magnesium and titanium alloys. - Discusses surface degradation of light alloys considering corrosion behaviour and wear and tribological properties - Examines surface engineering technologies and modification featuring plasma electrolytic oxidation treatments and both thermal and cold spraying - Reviews applications for engineered light alloys in sports equipment, biomedical devices and spacecraft
This highly illustrated reference work covers the three principal types of surface technologies that best protect engineering devices and products: diffusion technologies, deposition technologies, and other less commonly acknowledged surface engineering (SE) techniques. Various applications are noted throughout the text and additionally whole chapters are devoted to specific SE applications across the automotive, gas turbine engine (GTE), metal machining, and biomedical implant sectors. Along with the benefits of SE, this volume also critically examines SE's limitations. Materials degradation pathways - those which can and those which cannot be mitigated by SE - are rigorously explained. Written from a scientific, materials engineering perspective, this concise text is supported by high-quality images and photo-micrographs which show how surfaces can be engineered to overcome the limits of conventionally produced materials, even in complex or hostile operating environments. This book is a useful resource for undergraduate and postgraduate students as well as professional engineers.
Corrosion is a huge issue for materials, mechanical, civil and petrochemical engineers. With comprehensive coverage of the principles of corrosion engineering, this book is a one-stop text and reference for students and practicing corrosion engineers. Highly illustrated, with worked examples and definitions, it covers basic corrosion principles, and more advanced information for postgraduate students and professionals. Basic principles of electrochemistry and chemical thermodynamics are incorporated to make the book accessible for students and engineers who do not have prior knowledge of this area. Each form of corrosion covered in the book has a definition, description, mechanism, examples and preventative methods. Case histories of failure are cited for each form. End of chapter questions are accompanied by an online solutions manual.* Comprehensively covers the principles of corrosion engineering, methods of corrosion protection and corrosion processes and control in selected engineering environments* Structured for corrosion science and engineering classes at senior undergraduate and graduate level, and is an ideal reference that readers will want to use in their professional work* Worked examples, extensive end of chapter exercises and accompanying online solutions and written by an expert from a key pretochemical university
Corrosion is an expensive and potentially dangerous problem in many industries. The potential application of different nanostructured materials in corrosion protection, prevention and control is a subject of increasing interest. Corrosion protection and control using nanomaterials explores the potential use of nanotechnology in corrosion control.The book is divided into two parts. Part one looks at the fundamentals of corrosion behaviour and the manufacture of nanocrystalline materials. Chapters discuss the impact of nanotechnology in reducing corrosion cost, and investigate the influence of various factors including thermodynamics, kinetics and grain size on the corrosion behaviour of nanocrystalline materials. There are also chapters on electrodeposition and the corrosion behaviour of electrodeposited nanocrystalline materials. Part two provides a series of case studies of applications of nanomaterials in corrosion control. Chapters review oxidation protection using nanocrystalline structures at various temperatures, sol- gel and self-healing nanocoatings and the use of nanoreservoirs and polymer nanocomposites in corrosion control.With its distinguished editors and international team of expert contributors, Corrosion protection and control using nanomaterials is an invaluable reference tool for researchers and engineers working with nanomaterials in a variety of industries including, aerospace, automotive and chemical engineering as well as academics studying the unique protection and control offered by nanomaterials against corrosion. - Explores the potential use of nanotechnology and nanomaterials for corrosion prevention, protection and control - Discusses the impact of nanotechnology in reducing corrosion cost and investigates various factors on the corrosion behaviour of nanocrystalline materials - Provides a series of case studies and applications of nanomaterials for corrosion control