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This new edition has been extensively revised and updated since the 3rd edition published in 1994. It contains an even greater depth of industrial information, focussing on how copper metal is extracted from ore and scrap, and how this extraction could be made more efficient. Modern high intensity smelting processes are presented in detail, specifically flash, Contop, Isasmelt, Noranda, Teniente and direct-to-blister smelting. Considerable attention is paid to the control of SO2 emissions and manufacture of H2SO4. Recent developments in electrorefining, particularly stainless steel cathode technology are examined. Leaching, solvent extraction and electrowinning are evaluated together with their impact upon optimizing mineral resource utilization. The book demonstrates how recycling of copper and copper alloy scrap is an important source of copper and copper alloys. Copper quality control is also discussed and the book incorporates an important section on extraction economics. Each chapter is followed by a summary of concepts previously described and offers suggested further reading and references.
More sulfuric acid is produced every year than any other chemical. It has a wide range of uses including phosphate fertilizer production, explosives, glue, wood preservatives, and lead-acid batteries. It is also a particularily corrosive and dangerous acid, with extreme environmental and health hazards if not manufactured, used, and regulated properly.Sulfuric Acid Manufacture: Analysis, Control and Optimization keeps the important topics of safety and regulation at the forefront as it overviews and analyzes the process of sulfuric acid manufacture.The first nine chapters focus on the chemical plant processes involved in industrial acidmaking, with considerable data input from the authors' industrial colleagues. The last 15 chapters are dedicated to the mathematical analysis of acidmaking.Both Authors bring years of hands-on knowledge and experience to the work, making it an exceptional reference for anyone involved in sulfuric acid research and/or manufacture.* Only book to examine the processes of sulfuric acid manufacture from an industrial plant standpoint as well as mathematical.* Draws on the industrial connections of the authors, through their years of hands-on experience in sulfuric acid manufacture.* A considerable amount of industrial plant data is presented to support the text.
This multi-author new edition revises and updates the classic reference by William G. Davenport et al (winner of, among other awards, the 2003 AIME Mineral Industry Educator of the Year Award "for inspiring students in the pursuit of clarity"), providing fully updated coverage of the copper production process, encompassing topics as diverse as environmental technology for wind and solar energy transmission, treatment of waste by-products, and recycling of electronic scrap for potential alternative technology implementation. The authors examine industrially grounded treatments of process fundamentals and the beneficiation of raw materials, smelting and converting, hydrometallurgical processes, and refining technology for a mine-to-market perspective - from primary and secondary raw materials extraction to shipping of rod or billet to customers. The modern coverage of the work includes bath smelting processes such as Ausmelt and Isasmelt, which have become state-of-the-art in sulfide concentrate smelting and converting. - Drawing on extensive international industrial consultancies within working plants, this work describes in depth the complete copper production process, starting from both primary and secondary raw materials and ending with rod or billet being shipped to customers - The work focuses particularly on currently-used industrial processes used to turn raw materials into refined copper metal rather than ideas working 'only on paper' - New areas of coverage include the environmentally appropriate uses of copper cables in power transmission for wind and solar energy sources; the recycling of electronic scrap as an important new feedstock to the copper industry, and state-of-the-art Ausmelt and Isasmelt bath smelting processes for sulfide concentrate smelting and converting
The current technological challenges mean that engineers are expected to apply the available extraction in the field of extractive metallurgy.Extraction of copper, one of the most used metals, has been practiced since ancient times around the world.Three crucial steps, namely sulphide roasting, leaching of ores and concentrates, and electro-extraction through solvent extraction, are described here with ample details, diagrams, examples and explanations to enlighten practitioners. these techniques are widespread where copper ores are mined.These modes of extraction are applied in operations for many non-ferrous metals from where the interest of this book which enters in the collection of Extractive Metallurgy.Roger RUMBU, Met. Eng., PPM, TBOM.
This landmark publication distills the body of knowledge that characterizes mineral processing and extractive metallurgy as disciplinary fields. It will inspire and inform current and future generations of minerals and metallurgy professionals. Mineral processing and extractive metallurgy are atypical disciplines, requiring a combination of knowledge, experience, and art. Investing in this trove of valuable information is a must for all those involved in the industry—students, engineers, mill managers, and operators. More than 192 internationally recognized experts have contributed to the handbook’s 128 thought-provoking chapters that examine nearly every aspect of mineral processing and extractive metallurgy. This inclusive reference addresses the magnitude of traditional industry topics and also addresses the new technologies and important cultural and social issues that are important today. Contents Mineral Characterization and AnalysisManagement and ReportingComminutionClassification and WashingTransport and StoragePhysical SeparationsFlotationSolid and Liquid SeparationDisposalHydrometallurgyPyrometallurgyProcessing of Selected Metals, Minerals, and Materials
This proceedings collection continues the tradition established by earlier TMS Recycling Meetings in this series by presenting fundamental and practical aspects of recycling metals and engineered materials. This collection concentrates on fundamental and applied research and industrial practices in the recycling of a wide variety of materials including aluminum scrap recycling; aluminum dross processing; aluminum by-product recovery; automotive recycling; magnesium & titanium recycling; EAF dust processing; secondary zinc; secondary lead; secondary copper, nickel & coba< spent catalyst recycling; precious metals recycling; refractory recycling; and electronics/plating.
This three volume set presents papers from the first collaborative global metallurgy conference focused exclusively on extractive topics, including business and economic issues. Contributions examine new developments in foundational extractive metallurgy topics and techniques, and present the latest research and insights on emerging technologies and issues that are shaping the global extractive metallurgy industry. The book is organized around the following main themes: hydrometallurgy, pyrometallurgy, sulfide flotation, and extractive metallurgy markets and economics.
Approx. 482 pages
The main challenge in modern solvent extraction separation is that most techniques are mainly empirical, specific and particular for narrow fields of practice and require a large degree of experimentation. This concise and modern book provides a complete overview of both solvent extraction separation techniques and the novel and unified competitive complexation/solvation theory. This novel and unified technique presented in the book provides a key for a preliminary quantitative prediction of suitable extraction systems without experimentation, thus saving researchers time and resources. - Analyzes and compares both classical and new competitive models and techniques - Offers a novel and unified competitive complexation / solvation theory that permits researchers to standardize some parameters, which decreases the need for experimentation at R&D - Presents examples of applications in multiple disciplines such as chemical, biochemical, radiochemical, pharmaceutical and analytical separation - Written by an outstanding scientist who is prolific in the field of separation science
These Proceedings represent the metallurgical engineering and materials science research presented at the 62nd Annual Conference of Metallurgists (COM 2023), held in Toronto, Canada, from 21 to 24 August 2023. The Annual Conference of Metallurgists is organized by the Metallurgy & Materials Society of the Canadian Institute of Mining, Metallurgy and Petroleum (MetSoc of CIM). The collection themed ‘Climate Change and Sustainability’ presents findings on a wide range of topics, including: Advanced Manufacturing and Materials Sustainability: Integration for Better Outcomes Light Metals for Transportation and Next Generation Vehicles Derek Kerfoot Memorial Pressure Hydrometallurgy Symposium Laplante-Laskowski Symposium on Mineral Processing Fundamentals Wasmund Memorial Symposium of Sustainability in Pyrometallurgy