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Design of a die-casting die is a critical activity for its manufacturing and further downstream activities. Further, in design of a die-casting die, activities like cavity design, cavity layout and design of gating system are essential components. Design of gating system for a die-casting die is dependent upon a number of parameters which are influenced by part design and die-casting alloy. Gating system design takes much time of the die-casting expert since it requires lot of manual input and a number of iterations to finalize the design. This requires a good knowledge of die-casting process, making this activity completely dependent on the user. In modern day industry lot of CAD/CAM tools are being applied for design, development and manufacturing of a die-casting die. However, dependency on a die-casting expert throughout design and manufacturing of die-casting die makes it a quite lengthy process. Gating system design being one of the major activities in die design also takes much time. Therefore, it would be quite beneficial to automate the activity of the gating system design. This work is about computer aided design of gating system for die-casting die. Proposed system takes CAD file of the die-casting part as input and uses die-casting process knowledge to determine different parameters for the gating system. Designs of the components of the gating system like runner, gate and overflow have been attempted. A feature library has been proposed as a part of this work which together with parametric design of the gating system generates CAD model of the components of the gating system. The system has been tested on a number of industrial parts and results found are quite encouraging. The system would go a long way in bridging the gap between designing and manufacturing of die-casting.
Examining processes that affect more than 70 percent of consumer products ranging from computers to medical devices and automobiles, this reference presents the latest research in automated plastic injection and die casting mold design and manufacture. It analyzes many industrial examples and methodologies while focusing on the algorithms, implemen
This three-volume set constitutes the refereed proceedings of the International Conference on Computational Science and its Applications. These volumes feature outstanding papers that present a wealth of original research results in the field of computational science, from foundational issues in computer science and mathematics to advanced applications in almost all sciences that use computational techniques.
This book offers a snapshot of recent developments in improving the properties and performance of engineering materials and structures. It discusses modeling properties related to classical mechanical, thermal, electrical and optical fields as well as those related to surface-specific quantities (e.g. roughness, wear and modifications due to surface coatings). The material types presented range from classical metals and synthetic materials to composites. Competitiveness due to cost efficiency (e.g. lighter structures and the corresponding fuel savings for transportation systems) and sustainability (e.g. recyclability or reusability) are the driving factors for engineering developments. The outcomes of these efforts are difficult to be accurately monitored due to the ongoing evaluation cycles.
This book provides an overview of state-of-the-art methods in computational engineering for modeling and simulation. This proceedings volume includes a selection of refereed papers presented at the International Conference on Advances in Computational Mechanics (ACOME) 2017, which took place on Phu Quoc Island, Vietnam on August 2-4, 2017. The contributions highlight recent advances in and innovative applications of computational mechanics. Subjects covered include: biological systems; damage, fracture and failure; flow problems; multiscale multiphysics problems; composites and hybrid structures; optimization and inverse problems; lightweight structures; computational mechatronics; computational dynamics; numerical methods; and high-performance computing. The book is intended for academics, including graduate students and experienced researchers interested in state-of-the-art computational methods for solving challenging problems in engineering.
This volume contains the technical papers presented at the international symposium entitled “Processing and Fabrication of Advanced Materials VIII”, held in Singapore in 1999. This was the eighth in a series of symposia bringing together engineers and researchers from industry, academia and national laboratories, working on aspects related to the processing, fabrication and characterization of advanced materials, to present and discuss their latest findings. The proceedings also contain technical papers presented at two special symposia on biomaterials and magnesium technology.
In This Book, The Topics/Syllabus Adequately Cover Metal Casting Subject In The Courses Of Mechanical, Production And Metallurgy Branches For B.E., B.Tech. As Well As Production And Industrial Metallurgy For M.Tech.With His Direct Experience In Metal Casting Industry And Teaching Academics The Author Attempts To Bridge The Gap Existing Between Essential Theory In Books And Vital Practical Applications In Industry.It Contains All The Molding Processes Normally Used With Details Of Ingredient Testing,Different Stages Of Casting Production Essential Theory Of Gating And Risering, As Well Asfinishing, Inspection And Quality Control.Over 80 Line Sketches Facilitate Easy Understanding. Information Given Through Over 20 Tables Help Easy Comprehension, Comparison And Remembrance. Exhaustive Examples Of Specific Components Normally Made By Casting Process Help To Build Confidence When Entering Industry. Over 200 Technical Books And Research Papers Upto May 1996 Are Referred. Examples Of Working Computer Programs Given, Form The Basis For Modern Practice-Oriented Projects In Final Year.For Practising Engineers, Managers And Entrepreneurs, This Book Provides Useful Theory And Practical Aspects On Foundry Management. Exhaustive Treatment Of Critical Gating & Risering With Many Industry Examples, Practical Solutions To Melting Problems, Casting Defects Analysis Through Cause-Effect Diagrams Will Be Very Useful. Essential Information. On Energy Conservation And Environmental Pollution Control Is Also Given In The Last Chapter.
Designing in sand casting is a critical activity for manufacturing. Further, activities like cavity design, cavity layout and design of gating system are essential in design. Design of gating system in sand casting is dependent upon a various parameters. Gating system design requires lot of manual input and a number of iterations to finalize the design. This requires a good knowledge of casting process, making this activity completely dependent on the user. In present day industry, lot of CAD/CAM tools are applied for design, development and manufacturing. However, need of sand casting expert throughout design and manufacturing makes it a quite lengthy process. Gating system design being one of the major activities also takes much time. Therefore, it would be quite beneficial to develop a system for automated generation of gating system. Proposed system takes CAD file of the die casting part as input and uses sand casting process, machine and alloy knowledge to determine different parameters for the gating system. Designs of the components of the gating system like runner, gate and overflow have been attempted. A feature library has been proposed as a part of this work which together with parametric design of the gating system generates CAD model of the components of the gating system. The system would go a long way in bridging the gap between designing and manufacturing of die-casting.
This collection features papers presented at the 148th Annual Meeting & Exhibition of The Minerals, Metals & Materials Society.
This book presents the outcomes of the International Conference on Intelligent Manufacturing and Automation (ICIMA 2018) organized by the Departments of Mechanical Engineering and Production Engineering at Dwarkadas J. Sanghvi College of Engineering, Mumbai, and the Indian Society of Manufacturing Engineers. It includes original research and the latest advances in the field, focusing on automation, mechatronics and robotics; CAD/CAM/CAE/CIM/FMS in manufacturing; product design and development; DFM/DFA/FMEA; MEMS and Nanotechnology; rapid prototyping; computational techniques; industrial engineering; manufacturing process management; modelling and optimization techniques; CRM, MRP and ERP; green, lean, agile and sustainable manufacturing; logistics and supply chain management; quality assurance and environment protection; advanced material processing and characterization; and composite and smart materials.