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Examining processes that affect more than 70 percent of consumer products ranging from computers to medical devices and automobiles, this reference presents the latest research in automated plastic injection and die casting mold design and manufacture. It analyzes many industrial examples and methodologies while focusing on the algorithms, implemen
Broad coverage of digital product creation, from design to manufacture and process optimization This book addresses the need to provide up-to-date coverage of current CAD/CAM usage and implementation. It covers, in one source, the entire design-to-manufacture process, reflecting the industry trend to further integrate CAD and CAM into a single, unified process. It also updates the computer aided design theory and methods in modern manufacturing systems and examines the most advanced computer-aided tools used in digital manufacturing. Computer Aided Design and Manufacturing consists of three parts. The first part on Computer Aided Design (CAD) offers the chapters on Geometric Modelling; Knowledge Based Engineering; Platforming Technology; Reverse Engineering; and Motion Simulation. The second part on Computer Aided Manufacturing (CAM) covers Group Technology and Cellular Manufacturing; Computer Aided Fixture Design; Computer Aided Manufacturing; Simulation of Manufacturing Processes; and Computer Aided Design of Tools, Dies and Molds (TDM). The final part includes the chapters on Digital Manufacturing; Additive Manufacturing; and Design for Sustainability. The book is also featured for being uniquely structured to classify and align engineering disciplines and computer aided technologies from the perspective of the design needs in whole product life cycles, utilizing a comprehensive Solidworks package (add-ins, toolbox, and library) to showcase the most critical functionalities of modern computer aided tools, and presenting real-world design projects and case studies so that readers can gain CAD and CAM problem-solving skills upon the CAD/CAM theory. Computer Aided Design and Manufacturing is an ideal textbook for undergraduate and graduate students in mechanical engineering, manufacturing engineering, and industrial engineering. It can also be used as a technical reference for researchers and engineers in mechanical and manufacturing engineering or computer-aided technologies.
Design of a die-casting die is a critical activity for its manufacturing and further downstream activities. Further, in design of a die-casting die, activities like cavity design, cavity layout and design of gating system are essential components. Design of gating system for a die-casting die is dependent upon a number of parameters which are influenced by part design and die-casting alloy. Gating system design takes much time of the die-casting expert since it requires lot of manual input and a number of iterations to finalize the design. This requires a good knowledge of die-casting process, making this activity completely dependent on the user. In modern day industry lot of CAD/CAM tools are being applied for design, development and manufacturing of a die-casting die. However, dependency on a die-casting expert throughout design and manufacturing of die-casting die makes it a quite lengthy process. Gating system design being one of the major activities in die design also takes much time. Therefore, it would be quite beneficial to automate the activity of the gating system design. This work is about computer aided design of gating system for die-casting die. Proposed system takes CAD file of the die-casting part as input and uses die-casting process knowledge to determine different parameters for the gating system. Designs of the components of the gating system like runner, gate and overflow have been attempted. A feature library has been proposed as a part of this work which together with parametric design of the gating system generates CAD model of the components of the gating system. The system has been tested on a number of industrial parts and results found are quite encouraging. The system would go a long way in bridging the gap between designing and manufacturing of die-casting.
Master's Thesis from the year 2017 in the subject Engineering - Mechanical Engineering, grade: 8, , language: English, abstract: This work presents a system that would help in automatic design of multi-gates for multi-cavities dies. The system is able to automate: (i) the determination of the placement of gate, and (ii) determination of the shape of gate for die-casting parts having simple shapes. The system has to be implemented in GUI of MATLAB 7.10 using the best industry practices and recommendations from NADCA for gating-system design. The proposed system is able to generate parameters of multi-cavity gating-system for parts requiring multi-gates from the part model data. The other information required for working of the system includes material properties, die-casting process parameters and die-casting casting machine parameters which comes under the data initialization process. The parameters of the gating-system which are determined by the system are used for design of gating-system for the multi-cavity dies. This is done by updating the parameters of pre-modeled gating-system features stored as feature library. Chapter 3 , 4 and 5 present the various modules of the system along with its implementation on case-study parts. The results from the case-studies are quite encouraging and are in-line with the best industry practices. The present work describes a novel methodology for computer-aided automatic placement of the gating system for a die-casting part. it uses the parting line information to identify the probable positions for the placement of the gating system. This aspect of die-design has not received due attention of the researchers in the past. Moreover, the automated gating-system design for die-casting parts that require multiple agates in a multi-cavity die has not been attempted. Both these features provide the originality to the present work.
The impact of the technology of Computer-Aided Design and Manufacturing in automobile engineering, marine engineering and aerospace engineering has been tremendous. Using computers in manufacturing is receiving particular prominence as industries seek to improve product quality, increase productivity and to reduce inventory costs. Therefore, the emphasis has been attributed to the subject of CAD and its integration with CAM. Designed as a textbook for the undergraduate students of mechanical engineering, production engineering and industrial engineering, it provides a description of both the hardware and software of CAD/CAM systems. The Coverage Includes  Principles of interactive computer graphics  Wireframe, surface and solid modelling  Finite element modelling and analysis  NC part programming and computer-aided part programming  Machine vision systems  Robot technology and automated guided vehicles  Flexible manufacturing systems  Computer integrated manufacturing  Artificial intelligence and expert systems  Communication systems in manufacturing PEDAGOGICAL FEATURES  CNC program examples and APT program examples  Review questions at the end of every chapter  A comprehensive Glossary  A Question Bank at the end of the chapters
In the competitive business arena companies must continually strive to create new and better products faster, more efficiently, and more cost effectively than their competitors to gain and keep the competitive advantage. Computer-aided design (CAD), computer-aided engineering (CAE), and computer-aided manufacturing (CAM) are now the industry standa
In the competitive business arena companies must continually strive to create new and better products faster, more efficiently, and more cost effectively than their competitors to gain and keep the competitive advantage. Computer-aided design (CAD), computer-aided engineering (CAE), and computer-aided manufacturing (CAM) are now the industry standa