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A modern reference to the principles, operation, and applications of the most important compressor types Thoroughly addressing process-related information and a wider variety of the major compressor types of interest to process plants, Compressors and Modern Process Applications uniquely covers the systematic linkage of fluid processing machinery to the processes they serve. This book is a highly practical resource for professionals responsible for purchasing, servicing, or operating compressors. It describes the main features of over 300 petrochemical and refining schematics and associated process descriptions involving compressors and expanders in modern industry. The organized presentation of this reference covers first the basics of compressors and what they are, and then progresses to important operational and process issues. It then explains the underlying principles, operating modes, selection issues, and major hardware elements for compressors. Topics include double-acting positive displacement compressors, rotary positive displacement compressors, understanding centrifugal process gas compressors, power transmission and advanced bearing technology, centrifugal compressor performance, gas processing and turbo-expander applications, and compressors typically found in petroleum refining and other petrochemical processes. Suitable for plant operation personnel, machinery engineering specialists, process engineers,as well as undergraduate students of this subject, this book's special features include: * Flow schematics of modern process units and processes used in gas transport, gas conditioning, petrochemical manufacture, and petroleum refining * Listings of licensors for each process on the flow schematics * Identification of each process flow schematic of compressors, cryogenic, and hot gas expanders at their respective locations * Important overview of surge control, estimating compressor performance, applications for air separation and gas processing plants, petroleum refinery issues, and important criteria that govern compressor selection and application Placing hundreds of associated process flow schematics at the fingertips of professionals and students, author and industry expert Heinz Bloch facilitates comprehension of the workings of various petrochemical, oil refining, and product upgrading processes that are served by compressors.
Why Turboexpanders Are Applied; Overview Of Turboexpander Fundamentals; Application Of Cryogenic Turboexpanders: Processes; Applications Of Hot Gas Turboexpanders; Overview Of Turboexpander Construction Features; Rotor Dynamics; Construction Materials; Fabrication Issues; Installation Guides; Turboexpander Maintenance; Failure Analysis And Troubleshooting.
A Complete overview of theory, selection, design, operation, and maintenance This text offers a thorough overview of the operating characteristics, efficiencies, design features, troubleshooting, and maintenance of dynamic and positive displacement process gas compressors. The author examines a wide spectrum of compressors used in heavy process industries, with an emphasis on improving reliability and avoiding failure. Readers learn both the theory underlying compressors as well as the myriad day-to-day practical issues and challenges that chemical engineers and plant operation personnel must address. The text features: Latest design and manufacturing details of dynamic and positive displacement process gas compressors Examination of the full range of machines available for the heavy process industries Thorough presentation of the arrangements, material composition, and basic laws governing the design of all important process gas compressors Guidance on selecting optimum compressor configurations, controls, components, and auxiliaries to maximize reliability Monitoring and performance analysis for optimal machinery condition Systematic methods to avoid failure through the application of field-tested reliability enhancement concepts Fluid instability and externally pressurized bearings Reliability-driven asset management strategies for compressors Upstream separator and filter issues The text's structure is carefully designed to build knowledge and skills by starting with key principles and then moving to more advanced material. Hundreds of photos depicting various types of compressors, components, and processes are provided throughout. Compressors often represent a multi-million dollar investment for such applications as petrochemical processing and refining, refrigeration, pipeline transport, and turbochargers and superchargers for internal combustion engines. This text enables the broad range of engineers and plant managers who work with these compressors to make the most of the investment by leading them to the best decisions for selecting, operating, upgrading, maintaining, and troubleshooting.
Highlighting the major economic and industrial changes in the lubrication industry since the first edition, Synthetics, Mineral Oils, and Bio-Based Lubricants: Chemistry and Technology, Third Edition highlights the major economic and industrial changes in the lubrication industry and outlines the state of the art in each major lubricant application area. Chapters cover the use of lubricant fluids, growth or decline of market areas and applications, potential new applications, production capacities, and regulatory issues, including biodegradability, toxicity, and food production equipment lubrication. The highly-anticipated third edition features new and updated chapters including those on automatic and continuously variable transmission fluids, fluids for food-grade applications, oil-soluble polyalkylene glycols, functional bio-based lubricant base stocks, farnesene-derived polyolefins, estolides, bio-based lubricants from soybean oil, and trends in construction equipment lubrication. Features include: Contains an index of terms, acronyms, and analytical testing methods. Presents the latest conventions for describing upgraded mineral oil base fluids. Considers all the major lubrication areas: engine oils, industrial lubricants, food-grade applications, greases, and space-age applications Includes individual chapters on lubricant applications—such as environmentally friendly, disk drive, and magnetizable fluids—for major market areas around the globe. In a single, unique volume, Synthetics, Mineral Oils, and Bio-Based Lubricants: Chemistry and Technology, Third Edition offers property and performance information of fluids, theoretical and practical background to their current applications, and strong indicators for global market trends that will influence the industry for years to come.
The authors describe a risk-based approach to commissioning and start-up of process machinery. Techniques are provided to quantify the safety risks and risks associated with machinery failure and estimated impact on start-up schedules. Examples of defining and quantifying the risks, based on the extent of the commissioning effort as a function of criticality of the machinery are offered. Also included are numerous, directly applicable checklists.
Compression Machinery for Oil and Gas is the go-to source for all oil and gas compressors across the industry spectrum. Covering multiple topics from start to finish, this reference gives a complete guide to technology developments and their applications and implementation, including research trends. Including information on relevant standards and developments in subsea and downhole compression, this book aids engineers with a handy, single resource that will help them stay up-to-date on the compressors needed for today's oil and gas applications. - Provides an overview of the latest technology, along with a detailed discussion of engineering - Delivers on the efficiency, range and limit estimations for machines - Pulls together multiple contributors to balance content from both academics and corporate research
Equipment and Components in the Oil and Gas Industry Volume 1: Equipment provides an overview of the equipment used in the oil and gas industry, as well as various stages of the oil and gas industry, including geology, exploration, drilling, transportation, and refining. Using practical industry examples and an accessible approach, the book is a key reference point for those seeking to learn more about the industry. The equipment used in the oil and gas industry is wide ranging, from drilling equipment and wellhead equipment, such as casings, tubing, and wellhead Christmas trees, to equipment for the transportation of fluids and gases, such as pumps and compressors. The book presents a simplified method to choose the correct equipment for each task, as well as covering the selection of heat exchangers and storage tanks. Finally, this book covers turbines, motors, and other prime movers, alongside a flare system for disposing of unwanted or waste gases in oil and gas refineries and petrochemical plants. This book will be of interest to mechanical and chemical engineers working in the oil and gas industry.
Petrochemical Machinery Insights is a priceless collection of solutions and advice from Heinz Bloch on a broad range of equipment management themes, from wear to warranty issues, organizational problems and oil mist lubrication, and professional growth and pre-purchase of machinery. The author draws on his industry experience to hone in on important problems that do not get addressed in other books, providing actionable details that engineers can use. Mechanical, reliability, and process engineers will find this book the next best thing to having Heinz Bloch on speed dial. - Focuses on pieces of hard-won experience from the industry that are rarely included in other books - Presents not just a guide to technical problems, but also to crucial themes in management and organization - Includes an informal and honest style, making author Heinz Bloch's 40 years of experience accessible to a broad audience of readers - Contains a uniting theme that successful asset management requires the separation of application and implementation details
26th European Symposium on Computer Aided Process Engineering contains the papers presented at the 26th European Society of Computer-Aided Process Engineering (ESCAPE) Event held at Portorož Slovenia, from June 12th to June 15th, 2016. Themes discussed at the conference include Process-product Synthesis, Design and Integration, Modelling, Numerical analysis, Simulation and Optimization, Process Operations and Control and Education in CAPE/PSE. Presents findings and discussions from the 26th European Society of Computer-Aided Process Engineering (ESCAPE) Event
Practical techniques for optimizing compressor performance Written by experts with more than 100 combined years of industry experience in machinery failure avoidance, Compressors: How to Achieve High Reliability & Availability offers proven solutions to a pervasive and expensive problem in modern industry--compressor failure. This succinct, on-the-job guide addresses elusive causes of compressor failure and clearly maps out permanent remedies you can put to use right away. With a focus on centrifugal and reciprocating compressors, this accessible reference is based on real-world processes and procedures used by successful global companies. Coverage includes: Compression principles and internal labyrinths Selection factors for process compressors Operation characteristics of turbocompressors Wet and dry gas seals Bearings, stability, and vibration guidance Lube and seal oil systems Impellers and rotors Compressor maintenance and surveillance Inspection and repair of rotors Machinery quality assessment (MQA) Failure analysis and troubleshooting Reciprocating compressor operation, control, maintenance, and rebuilding Maintenance and operations interfaces Reciprocating compressor monitoring and surveillance Training competent compressor engineers