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This book provides an introduction to the fundamentals of composite materials for high performance structures from the point of view of engineering design, manufacturing, analysis, and repair. It is designed to address eight critical areas of composite technologies. Readers will learn how composite materials achieve properties of strength, stiffness, weight ratios and durability that surpass aluminum in high performance structures. For these applications, engineers typically rely on laminated structures, which are built up from many varying layers of ply-materials. Using this process the mechanical properties of the composite part can be tailored to specific applications resulting in significant weight and cost savings. Tailoring specific properties and designing innovative laminate structures highlights the multidisciplinary nature of this industry.
Advanced composite technology is constantly changing and embracing new developments daily, yet most of the basics needed to successfully design, fabricate and repair composite structures remain the same. Essentials of Advanced Composite Fabrication & Repair works as the perfect introductory textbook for beginners yet is also functional for the composite professional. It teaches the concepts and methods in a simple and straightforward way for a wide array of composite fundamentals, including fiber and matrix selection, molding methods, curing and achieving desired properties, tooling, testing and non-destructive inspection, step-by-step repair instructions and troubleshooting, key environmental, health and safety issues, and much more. New for this Second Edition are an introduction to nanomaterials in composites, and improved molding methods, adhesive bonding, joining and fastening coverage. Also updated with the advances in matrix technology and fiber reinforcements, as well as tooling, filament winding and various testing and inspection method improvements. Based on the authors' combined 110 years in the industry, this textbook is also a compendium of industry information, presented with full-color illustrations and photography. Fabric styles, core types, design guides, and detailed product information in the industry, and more, makes this book essential to anyone working in composite--from material and process engineers, to repair technicians and maintenance mechanics. Including bibliographic information, a glossary and index, it also serves as the companion textbook to most Abaris Training basic courses.
This book deals with all aspects of advanced composite materials; what they are, where they are used, how they are made, their properties, how they are designed and analyzed, and how they perform in-service. It covers both continuous and discontinuous fiber composites fabricated from polymer, metal, and ceramic matrices, with an emphasis on continuous fiber polymer matrix composites.
The advantages of composite materials include a high specific strength and stiffness, formability, and a comparative resistance to fatigue cracking and corrosion. However, not forsaking these advantages, composite materials are prone to a wide range of defects and damage that can significantly reduce the residual strength and stiffness of a structure or result in unfavorable load paths. Emphasizing defect identification and restitution, Defects and Damage in Composite Materials and Structures explains how defects and damage in composite materials and structures impact composite component performance. Providing ready access to an extensive, descriptive list of defects and damage types, this must-have reference: Examines defect criticality in composite structures Recommends repair actions to restore structural integrity Discusses failure modes and mechanisms of composites due to defects Reviews NDI processes for finding and identifying defects in composite materials Relating defect detection methods to defect type, the author merges his experience in the field of in-service activities for composite airframe maintenance and repair with indispensable reports and articles on defects and damage in advanced composite materials from the last 50 years.
This book focuses on the repair of polymer composites for critical components in aerospace industries. It also covers the complexities of failure and repair of composites, types of fiber reinforcement and bonding. It includes special topics on damage assessment using on-site inspection (NDT and THz techniques) and automated repair processes for reliability and repeatability. Repair of Advanced Composites for Aerospace Applications also describes the characterization, modelling and simulation of the composites' damage mechanisms with respect to specific environments and applications. Failures associated with various composite repairing techniques for aerospace applications are also covered. Key Features: • Addresses the composites development process including damage detection and repair for aerospace applications. • Covers research on the multi-scale process modelling, material modelling, self-healing, repairing and their analyses. • Concentrates on the repair of composites for weight-sensitive applications in automobiles and aerospace. • Analyses perspectives on materials processing and material design. • Details composite joints, their failure, and operations of aircraft component in various environments. This book is aimed at researchers, professionals and graduate students in composite materials, manufacturing, aerospace engineering, advanced materials design and manufacturing, composite materials repair, and hybrid materials repair.
Polymer composites are increasingly used in aerospace applications due to properties such as strength and durability compared to weight. Edited by two leading authorities in the field, this book summarises key recent research on design, manufacture and performance of composite components for aerospace structures. Part one reviews the design and manufacture of different types of composite component. Part two discusses aspects of performance such as stiffness, strength, fatigue, impact and blast behaviour, response to temperature and humidity as well as non-destructive testing and monitoring techniques.
Updated and improved, Stress Analysis of Fiber-Reinforced Composite Materials, Hyer's work remains the definitive introduction to the use of mechanics to understand stresses in composites caused by deformations, loading, and temperature changes. In contrast to a materials science approach, Hyer emphasizes the micromechanics of stress and deformation for composite material analysis. The book provides invaluable analytic tools for students and engineers seeking to understand composite properties and failure limits. A key feature is a series of analytic problems continuing throughout the text, starting from relatively simple problems, which are built up step-by-step with accompanying calculations. The problem series uses the same material properties, so the impact of the elastic and thermal expansion properties for a single-layer of FR material on the stress, strains, elastic properties, thermal expansion and failure stress of cross-ply and angle-ply symmetric and unsymmetric laminates can be evaluated. The book shows how thermally induced stresses and strains due to curing, add to or subtract from those due to applied loads.Another important element, and one unique to this book, is an emphasis on the difference between specifying the applied loads, i.e., force and moment results, often the case in practice, versus specifying strains and curvatures and determining the subsequent stresses and force and moment results. This represents a fundamental distinction in solid mechanics.
This third edition of a bestseller offers a current perspective on the mechanics, characteristics, test methods, applications, manufacturing processes, and design aspects of composites. Highlighting materials such as nanocomposites and smart materials, the book contains new information on material substitution, cost analysis, nano- and natural fibers, fiber architecture, carbon-carbon composites, thermoplastics matrix composites, resin transfer molding, and test methods such as fiber bundle tests and interlaminar fracture measurements. It presents a new chapter on polymer-based nanocomposites. New examples and additional problems emphasize problem-solving skills used in real-world applications.
The third volume of this six-volume compendium provides methodologies and lessons learned for the design, analysis, manufacture, and field support of fiber-reinforced, polymeric-matrix composite structures. It also provides guidance on material and process specifications and procedures for using the data that is presented in Volume 2. The information provided is consistent with the guidance provided in Volume 1, and is an extensive compilation of the current knowledge and experiences of engineers and scientists from industry, government, and academia who are active in composites. The Composite Materials Handbook, referred to by industry groups as CMH-17, is a six-volume engineering reference tool that contains over 1,000 records of the latest test data for polymer matrix, metal matrix, ceramic matrix, and structural sandwich composites. CMH-17 provides information and guidance necessary to design and fabricate end items from composite materials. It includes properties of composite materials that meet specific data requirements as well as guidelines for design, analysis, material selection, manufacturing, quality control, and repair. The primary purpose of the handbook is to standardize engineering methodologies related to testing, data reduction, and reporting of property data for current and emerging composite materials. It is used by engineers worldwide in designing and fabricating products made from composite materials.