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During the past decades, enormous progress and enhancement of pharmaceutical manufacturing equipment and its use have been made. And while there are support documents, books, articles, and online resources available on the principles of cleaning and associated processing techniques, none of them provides a single database with convenient, ready-to-use training tools. Until now. Cleaning Validation Manual: A Comprehensive Guide for the Pharmaceutical and Biotechnology Industries elucidates how to train the man power involved in development, manufacturing, auditing, and validation of bio pharmaceuticals on a pilot scale, leading to scale-up production. With over 20 easy-to-use template protocols for cleaning validation of extensively used equipments, this book provides technical solutions to assist in fulfilling the training needs of finished pharmaceutical manufacturers. Drawing on the authors’ more than two decades of experience in the pharmaceutical and biotech industries, the text offers hands-on training based on current approaches and techniques. The book does not merely provide guidelines or thought processes, rather it gives ready-to-use formulas to develop Master Plan, SOPs, and validation protocols. It includes cleaning procedures for the most commonly used equipment in various manufacturing areas and their sampling points, using a pharmaceutical manufacturing site with both sterile and non-sterile operations as the case facility. It also provides the training guidelines on a CD-ROM to enable users to amend or adopt them as necessary. Grounded in practicality, the book’s applicability and accessibility set it apart. It can be used as a guide for implementing a cleaning validation program on site without the help of external consultants, making it a resource that will not be found collecting dust on a shelf, but rather, referred to again and again.
This paperback book (Reference Edition) provides an introduction to Cleaning Verification and Validation for pharmaceutical and biological equipment and facilities. It provides a practical framework for the design and execution of cleaning validation. Cleaning Validation is a regulatory requirement as per GMP. There are many organisations and bodies which provide guidance of implementing a Cleaning Program such as PIC/s ICH, PDA reports, EU GMP V4 to name a few. The key elements to achieving a successful cleaning validation include (1) understanding the sources of residues (soils, excipients, actives, microbes etc) (2) developing a cleaning procedure (3) developing a test method (4) validating the cleaning procedure in respect of the products and equipment to be used in manufacturing. Summary of title index Introduction,What is Cleaning, Why Clean,Verification and Validation Definitions, Regulatory Requirements FDA, EU GMP. ICH Q7, Validation Standards Stages of Validation, Stage 1 Process Design Stage 2 Process Qualification, Stage 3 Continued Process Verification, Validation General Principles and Practices Cleaning Validation Prerequisites to Cleaning Validation Execution Validation Report Clean In Place (CIP) Visibly Clean Soils and their behaviour Detergents Validation Strategies Summary How are Acceptance levels defined? Historical Context of Limits Uses of the term limit PDA Technical Report No. 29 Calculation of MACO MACO for each piece of equipment Cleaning Validation Protocol PIC/S Guidance on Limits Test Methods ICH Q7 Validation of Analytical Methods Definitions Cleaning Process Design Equipment Considerations Cleaning Agent Approval Critical Cleaning Parameters Cleaning Pipes Dead Legs Connections and Tie-ins Valves Materials of Construction Pressure Testing Sampling Direct Sampling Rinse Sampling Sources of Contaminants Utilities Introduction Key Definitions Compressed Air Water Systems Clean Steam Useful References Appendix Precision Cleaning (Medical Devices)Page Count 119, Reference Edition, 8" X 10" Paperback
This paperback book provides an introduction to Cleaning Verification and Validation for pharmaceutical and biological equipment and facilities. It provides a practical framework for the design and execution of cleaning validation. Cleaning Validation is a regulatory requirement as per GMP. There are many organisations and bodies which provide guidance of implementing a Cleaning Program such as PIC/s ICH, PDA reports, EU GMP V4 to name a few. The key elements to achieving a successful cleaning validation include (1) understanding the sources of residues (soils, excipients, actives, microbes etc) (2) developing a cleaning procedure (3) developing a test method (4) validating the cleaning procedure in respect of the products and equipment to be used in manufacturing.Summary of title indexIntroduction,What is Cleaning, Why Clean,Verification and Validation Definitions, Regulatory Requirements FDA, EU GMP. ICH Q7, Validation Standards Stages of Validation, Stage 1 Process Design Stage 2 Process Qualification, Stage 3 Continued Process Verification, Validation General Principles and Practices Cleaning Validation Prerequisites to Cleaning Validation Execution Validation Report Clean In Place (CIP) Visibly Clean Soils and their behaviour Detergents Validation Strategies Summary How are Acceptance levels defined?Historical Context of Limits Uses of the term limit PDA Technical Report No. 29 Calculation of MACO MACO for each piece of equipment Cleaning Validation Protocol PIC/S Guidance on Limits Test Methods ICH Q7 Validation of Analytical Methods Definitions Cleaning Process Design Equipment Considerations Cleaning Agent Approval Critical Cleaning Parameters Cleaning Pipes Dead Legs Connections and Tie-ins Valves Materials of Construction Pressure Testing Sampling Direct Sampling Rinse Sampling Sources of Contaminants Utilities Introduction Key Definitions Compressed Air Water Systems Clean Steam Useful References Appendix Precision Cleaning (Medical Devices)
Applications, Processes, and Controls is the second volume in the Handbook for Critical Cleaning, Second Edition.Should you clean your product during manufacturing? If so, when and how? Cleaning is essential for proper performance, optimal quality, and increased sales. Inadequate cleaning of product elements can lead to catastrophic failure of the
During the past decades, enormous progress and enhancement of pharmaceutical manufacturing equipment and its use have been made. And while there are support documents, books, articles, and online resources available on the principles of cleaning and associated processing techniques, none of them provides a single database with convenient, ready-to-
This will be a substantial revision of a well-regarded work in the biopharmaceutical area, that supplies a basic education of cleaning validation. Each chapter will be updated with major emphasis put on microbiological cleaning of equipment surfaces, protocols for encapsulation machines and manufacturing vessels. There will also be extensive coverage on WHO (World Health Organization) good manufacturing guidelines for clean validation standards. The author is also proposing the inclusion of specific case studies related to appropriate chapters, where the author's own technical experience in these matters will be illustrated.
What other organizational variables, such as reward systems or communication systems, affect the performance of this Cleaning validation process? What are all of our Cleaning validation domains and what do they do? How can you measure Cleaning validation in a systematic way? Do we aggressively reward and promote the people who have the biggest impact on creating excellent Cleaning validation services/products? Are we Assessing Cleaning validation and Risk? This exclusive Cleaning validation self-assessment will make you the credible Cleaning validation domain visionary by revealing just what you need to know to be fluent and ready for any Cleaning validation challenge. How do I reduce the effort in the Cleaning validation work to be done to get problems solved? How can I ensure that plans of action include every Cleaning validation task and that every Cleaning validation outcome is in place? How will I save time investigating strategic and tactical options and ensuring Cleaning validation costs are low? How can I deliver tailored Cleaning validation advice instantly with structured going-forward plans? There's no better guide through these mind-expanding questions than acclaimed best-selling author Gerard Blokdyk. Blokdyk ensures all Cleaning validation essentials are covered, from every angle: the Cleaning validation self-assessment shows succinctly and clearly that what needs to be clarified to organize the required activities and processes so that Cleaning validation outcomes are achieved. Contains extensive criteria grounded in past and current successful projects and activities by experienced Cleaning validation practitioners. Their mastery, combined with the easy elegance of the self-assessment, provides its superior value to you in knowing how to ensure the outcome of any efforts in Cleaning validation are maximized with professional results. Your purchase includes access details to the Cleaning validation self-assessment dashboard download which gives you your dynamically prioritized projects-ready tool and shows you exactly what to do next. Your exclusive instant access details can be found in your book.
This book is intended to serve as a source of practical, technicalinformation for those persons in the biotechnology industry. Casestudies and/ or actual industry examples are used to support the textwherever possible. While much of the material contained within thistext is equally applicable to nonbiopharmaceutical processes, theemphasis has been focused directly upon biopharmaceuticalmanufacturing.Section I provides an in-depth analysis of the design concepts thatlead to cleanable equipment. Also covered in the tirst section arecleaning mechanisms and cleaning systems. The first section isparticularly useful to those persons faced with the task of designingsystems that will be cleaned and also provides the biochemicaloockground of the mechanisms associated with the removal of commonbiotechnology soils.Section II focuses on cleaning validation concepts. While thematerial is equally useful for single product cleaning, emphasis isplaced upon multiproduct cleaning validation. Included in Section IIare general validation principles as thex apply to cleaning validation,detailed analxsis of cleaning process validation, sampling techniques,analytical methods and acceptance criteria. The material in this sectionwill be useful to anyone responsible for the development of a cleaningvalidation program.The final section, Section Ill, provides an overview of multiproductbiotechnology manufacturing procedures. Included in this section is ananalysis of tne risk-to-benefit scenarios associated with the various formsof product manufacturing, analysis of changeover programs, ~uipmentconsiderations, and material transfer systems as they are affected bymultiproduct manufacturing strategies.