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For many years it has been recognized that engineering materials that are-tough and ductile can be rendered susceptible to premature fracture through their reaction with the environment. Over 100 years ago, Reynolds associated hydrogen with detrimental effects on the ductility of iron. The "season cracking" of brass has been a known problem for dec ades, but the mechanisms for this stress-corrosion process are only today being elucidated. In more recent times, the mechanical properties of most engineering materials have been shown to be adversely affected by hydrogen embrittlement or stress-corrosion cracking. Early studies of environmental effects on crack growth attempted to identify a unified theory to explain the crack growth behavior of groups of materials in a variety of environments. It is currently understood that there are numerous stress-corrosion processes some of which may be common to several materials, but that the crack growth behavior of a given material is dependent on microstructure, microchemistry, mechanics, surface chemistry, and solution chemistry. Although the mechanism by which various chemical species in the environment may cause cracks to propagate in some materials but not in others is very complex, the net result of all environmentally induced fracture is the reduction in the force and energy associated with the tensile or shear separation of atoms at the crack tip.
Fracture and 'slow' crack growth reflect the response of a material (i.e. its microstructure) to the conjoint actions of mechanical and chemical driving forces and are affected by temperature. There is therefore a need for quantitative understanding and modeling of the influences of chemical and thermal environments and of microstructure, in terms of the key internal and external variables, and for their incorporation into design and probabilistic implications. This text, which the author has used in a fracture mechanics course for advanced undergraduate and graduate students, is based on the work of the author's Lehigh University team whose integrative research combined fracture mechanics, surface and electrochemistry, materials science, and probability and statistics to address a range of fracture safety and durability issues on aluminum, ferrous, nickel, and titanium alloys and ceramics. Examples are included to highlight the approach and applicability of the findings in practical durability and reliability problems.
A Practical Approach to Fracture Mechanics provides a concise overview on the fundamental concepts of fracture mechanics, discussing linear elastic fracture mechanics, fracture toughness, ductile fracture, slow crack propagation, structural integrity, and more. The book outlines analytical and experimental methods for determining the fracture resistance of mechanical and structural components, also demonstrating the use of fracture mechanics in failure analysis, reinforcement of cracked structures, and remaining life estimation. The characteristics of crack propagation induced by fatigue, stress-corrosion, creep, and absorbed hydrogen are also discussed. The book concludes with a chapter on the structural integrity analysis of cracked components alongside a real integrity assessment. This book will be especially useful for students in mechanical, civil, industrial, metallurgical, aeronautical and chemical engineering, and for professional engineers looking for a refresher on core principles. - Concisely outlines the underlying fundamentals of fracture mechanics, making physical concepts clear and simple and providing easily-understood applied examples - Includes solved problems of the most common calculations, along with step-by-step procedures to perform widely-used methods in fracture mechanics - Demonstrates how to determine stress intensity factors and fracture toughness, estimate crack growth rate, calculate failure load, and other methods and techniques
It is now more than 100 years since certain detrimental effects on the ductility of iron were first associated with the presence of hydrogen. Not only is hydrogen embrittlement still a major industri al problem, but it is safe to say that in a mechanistic sense we still do not know what hydrogen (but not nitrogen or oxygen, for example) does on an atomic scale to induce this degradation. The same applies to other examples of environmentally-induced fracture: what is it about the ubiquitous chloride ion that induces premature catastrophic fracture (stress corrosion cracking) of ordinarily ductile austenitic stainless steels? Why, moreover, are halide ions troublesome but the nitrate or sulfate anions not deleterious to such stainless steels? Likewise, why are some solid metals embrit tled catastrophically by same liquid metals (liquid metal embrit tlement) - copper and aluminum, for example, are embrittled by liquid mercury. In short, despite all that we may know about the materials science and mechanics of fracture on a macroscopic scale, we know little about the atomistics of fracture in the absence of environmental interactions and even less when embrittlement phe nomena such as those described above are involved. On the other hand, it is interesting to note that physical chemists and surface chemists also have interests in the same kinds of interactions that occur on an atomic scale when metals such as nickel or platinum are used, for example, as catalysts for chemical reactions.
The continually growing plastics market consists of more than 250 million tons of product annually, making the recurring problem of polymer melt fracture an acute issue in the extrusion of these materials. Presenting a pictorial library of the different forms of melt fracture and real industrial extrusion melt fracture phenomena, Polymer Melt Fract
From a leading expert in fracture mechanics, this text provides new approaches and new applications to advance the understanding of crack formation and propagation.
Classical fracture mechanics that emerged during the 1920s has gained popularity via LEFM from the 1940s to the 1960s. The principles of classical fracture mechanics evolved from experimental observation of the behaviour of glass that contains pre-existing cracks and is largely supported by physical reasoning. Chapter One presents a robust analysis of problems encountered in the field of pipeline networks and boiler components as a result of structural imperfection. Chapter Two deals with an analytical model of cracking, which is induced by thermal stresses in a porous multi-particle-matrix system. This system consists of spherical pores and isotropic spherical particles, which are both periodically distributed in an isotropic infinite matrix. Chapter Three reports on an analytical model of cracking in a multi-particle matrix system with isotropic whiskers, which are periodically distributed in an isotropic infinite matrix.
A physical, mechanism-based presentation of the plasticity and fracture of polymers, covering industrial scale applications through to nanoscale biofluidic devices.
The book offers detailed treatment on fundamental concepts of fracture mechanics. The text is useful for undergraduate students, graduate students and researchers.