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This work provides a practical, step-by-step guide to the preparation, production and operation of all commercially used catalysts, taking into account general safety considerations and up-to-date regulations from the Occupational Health Administration and the Environmental Protection Agency. This second edition contains updated and expanded material on the regeneration, reactivity and recovery of used catalysts; problems related to environmental catalysis; a unique CO oxidation catalyst; and more.;This work is intended for chemical, plant, automotive, petroleum, fuel and design engineers; and upper-level graduate and graduate students in these disciplines.
This book bridges the gap between theory and practice. It provides fundamental information on heterogeneous catalysis and the practicalities of the catalysts and processes used in producing ammonia, hydrogen and methanol via hydrocarbon steam reforming. It also covers the oxidation reactions in making formaldehyde from methanol, nitric acid from ammonia and sulphuric acid from sulphur dioxide. Designed for use in the chemical industry and by those in teaching, research and the study of industrial catalysts and catalytic processes. Students will also find this book extremely useful for obtaining practical information not available in more conventional textbooks.
This text explores the optimization of catalytic materials through traditional and novel methods of catalyst preparation, characterization, and monitoring for oxides, supported metals, zeolites, and heteropolyacids. It focuses on the synthesis of bulk materials and of heterogeneous materials, particularly at the nanoscale. The final chapters examine pretreatment, drying, finishing effects, and future applications involving catalyst preparation and the technological advances necessary for continued progress. Topics also include heat and mass transfer limitations, computation methods for predicting properties, and catalyst monitoring on laboratory and industrial scales.
This book gives a comprehensive explanation of what governs the breakage of extruded materials, and what techniques are used to measure it. The breakage during impact aka collision is explained using basic laws of nature allowing readers to determine the handling severity of catalyst manufacturing equipment and the severity of entire plants. This information can then be used to improve on the architecture of existing plants and how to design grass-roots plants. The book begins with a summary of particle forming techniques in the particle technology industry. It covers extrusion technology in more detail since extrusion is one of the workhorses for particle manufacture. A section is also dedicated on how to describe transport and chemical reaction in such particulates for of course their final use. It presents the fundamentals of the study of breakage by relating basic laws in different fields (mechanics and physics) and this leads to two novel dimensionless groups that govern breakage. These topics are then apply these topics to R&D scale-up and manufacturing and shows how this approach is directly applicable.
This book provides a general overview of syngas technologies as well as an in-depth analysis of the steam reforming process. Syngas is a mixture of hydrogen and carbon oxides which can be made from hydrocarbons, coal and biomass. It is an important intermediate in the chemical industry for manufacture of ammonia, methanol and other petrochemicals as well as hydrogen for refineries and fuel cells. Syngas is playing a growing role in the energy sector, because it can be converted into a number of important energy carriers and fuels. Syngas catalysis creates new options and flexibility in the complex energy network. The steam reforming process is the main technology today for manufacture of syngas. It is a complex intern-mingling of catalysis and heat transfer with restrictions caused by secondary phenomena such as carbon formation. Many of the principles are applicable for other gasification technologies of growing importance. Concepts of Syngas Preparation aims to provide a comprehensive introduction to this complex field of growing importance and gives a detailed analysis of the catalyst and process problems. This book also serves as an important link between science and industry by illustrating how the basic principles can be applied to solve design issues and operational problems./a
Successful industrial heterogeneous catalysts fulfill several key require ments: in addition to high catalytic activity for the desired reaction, with high selectivity where appropriate, they also have an acceptable commercial life and are rugged enough for transportation and charging into plant reactors. Additional requirements include the need to come online smoothly in a short time and reproducible manufacturing procedures that involve convenient processes at acceptable cost. The development of heterogeneous catalysts that meet these (often mutually exclusive) demands is far from straightforward, and in addition much of the actual manufacturing tech nology is kept secret for commercial reasons-thus there is no modern text that deals with the whole of this important subject. Principles of Catalyst Development, which deals comprehensively with the design, development, and manufacture of practical heterogeneous catalysts, is therefore especially valuable in meeting the long-standing needs of both industrialists and academics. As one who has worked extensively on a variety of catalyst development problems in both industry and academia, James T. Richardson is well placed to write an authoritative book covering both the theory and the practice of catalyst development. Much of the material contained in this book had its origin in a series of widely acclaimed lectures, attended mainly by industrial researchers, given over many years in the United States and Europe. All those in industry who work with catalysts, both beginners and those of considerable experience, should find this volume an essential guide.
This is a book for developers of catalysts, and for practitioners working in the field of design, operation, and optimization of chemical reactors in which heterogeneous catalysis is performed. It is designed to give a better understanding of the phenomena which can influence catalyst performance. Since two disciplines, chemistry and chemical engineering, meet in catalyst research and development, this book covers the chemical point of view for engineers, and the engineering point of view for chemists. It starts with an introduction explaining selectivity, activity and effectiveness providing the fundamentals for the newcomer. Catalyst preparation and catalyst testing are also described. A method is introduced that can be used to calculate the effectiveness of catalyst pellets as a function of shape, size, pore size, type of kinetics and diffusion, and temperature and pressure conditions. Optimization of catalysts and troubleshooting are also covered. This is a book without any rilvals because of its practical relevance.