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Cast Iron Technology presents a critical review of the nature of cast irons. It discusses the types of cast iron and the general purpose of cast irons. It also presents the history of the iron founding industry. Some of the topics covered in the book are the description of liquid metal state; preparation of liquid metal; process of melting; description of cupola melting and electric melting methods; control of composition of liquid metal during preparation; description of primary cast iron solidification structures; and thermal analysis of metals to determine its quality. Solidification science and the fundamentals of heat treatment are also discussed. An in-depth analysis of the hot quenching techniques is provided. The graphitization potential of liquid iron is well presented. A chapter is devoted to microstructural features of cast iron. The book can provide useful information to iron smiths, welders, students, and researchers.
This book deals with various science and technology factors that need careful consideration in producing a casting. It consists of 11 chapters contributed by experts in their respective fields. The topics include simulation of continuous casting process, control of solidification of continuous castings, influence of mold flux in continuous casting, segregation in strip casting of steel, developments in shell and solid investment mold processes, innovative pressure control during filling of sand molds, fracture toughness specifically of castings, permanent molding of cast iron, wear resistant castings and improvement of accuracy in estimating graphite nodularity in ductile iron castings.
Cast iron offers the design engineer a low-cost, high-strength material that can be easily cast into a wide variety of useful, and sometimes complex, shapes. This handbook from ASM covers the entire spectrum of one of the most widely used and versatile of all metals.
Ferrous materials have made a major contribution to the development of modern technology. They span a tremendous range of properties and applications. Part A of this book is dedicated to the fundamental relationships between the structure and the properties of ferrous materials. The considerably larger Part B deals with standardised materials, recent developments and industrial applications, which also affect processing aspects. Details are given for general engineering materials, tool and functional materials, as well as high-strength, creep-resistant and wear-resistant grades. This book closes the gap in the treatment of steel and cast iron. Each chapter takes into account the gradual transitions between the two types of ferrous materials. The authors demonstrate that steel and cast iron are versatile and customisable materials which will continue to play a key role in the future.
Major casting processing advancements have been made in experimental and simulation areas. Newly developed advanced casting technologies allow foundry researchers to explore detailed phenomena associated with new casting process parameters helping to produce defect-free castings with good quality. Moreover, increased computational power allows foundry technologists to simulate advanced casting processes to reduce casting defects. In view of rapid expansion of knowledge and capability in the exciting field of casting technology, it is possible to develop new casting techniques. This book is intended to discuss many casting processing technologies. It is devoted to advanced casting processing technologies like ductile casting production and thermal analysis, casting of metal matrix composites by vortex stir casting technique, aluminum DC casting, evaporative casting process, and so on. This book entitled Advanced Casting Technologies has been organized into seven chapters and categorized into four sections. Section 1 discusses the production of ductile iron casting and thermal analysis. Section 2 depicts aluminum casting. Section 3 describes the casting manufacturing aspects of functionally graded materials and evaporative casting process. Section 4 explains about the vortex stir casting technique to process metal matrix composite castings. All the chapters discussed in detail the processing steps, process parameters involved in the individual casting technique, and also its applications. The goal of the book is to provide details on the recent casting technologies.
Cast Iron: Physical and Engineering Properties describes the importance of iron and its properties, as well as the process of casting in the different fields of engineering. The book covers topics such as the mechanical, physical, and electrical properties of iron and the different tests under which it is subjected; the effects of heat treatment on gray cast iron; and the resistance of cast iron to heat and stress. Topics also include internal casting stresses; cast iron beams and columns; and the application of the specifications for cast iron to design. The text is recommended for metallurgists and engineers who are interested in cast iron, its properties, and its uses in construction.
This textbook focuses on cast irons, the second material in production and consumption after steel. The authors describe the Fe-C stable and metastable diagrams from the physical-chemical metallurgy point of view. The main properties of cast irons are presented and justified for all kinds of cast irons: low cost, excellent castability, mechanical properties depending on the graphite morphology (gray irons) and high wear resistance (white irons). The physical metallurgy of highly alloyed cast irons is also described, particularly that one of those used as a consequence of their abrasion, corrosion and heat resistance. The book presents exercises, problems and cases studies, with different sections dedicated to the molding practice. The book finishes with the production cast irons in the cupola furnace. This concise textbook is particularly of interest for students and engineers that work in industries related to cast irons.
While there are several books on market that are designed to serve a company's daily shop-floor needs. Their focus is mainly on the physically making specific types of welds on specific types of materials with specific welding processes. There is nearly zero focus on the design, maintenance and troubleshooting of the welding systems and equipment. Applied Welding Engineering: Processes, Codes and Standards is designed to provide a practical in-depth instruction for the selection of the materials incorporated in the joint, joint inspection, and the quality control for the final product. Welding Engineers will also find this book a valuable source for developing new welding processes or procedures for new materials as well as a guide for working closely with design engineers to develop efficient welding designs and fabrication procedures. Applied Welding Engineering: Processes, Codes and Standards is based on a practical approach. The book's four part treatment starts with a clear and rigorous exposition of the science of metallurgy including but not limited to: Alloys, Physical Metallurgy, Structure of Materials, Non-Ferrous Materials, Mechanical Properties and Testing of Metals and Heal Treatment of Steels. This is followed by self-contained sections concerning applications regarding Section 2: Welding Metallurgy & Welding Processes, Section 3: Nondestructive Testing, and Section 4: Codes and Standards. The author's objective is to keep engineers moored in the theory taught in the university and colleges while exploring the real world of practical welding engineering. Other topics include: Mechanical Properties and Testing of Metals, Heat Treatment of Steels, Effect of Heat on Material During Welding, Stresses, Shrinkage and Distortion in Welding, Welding, Corrosion Resistant Alloys-Stainless Steel, Welding Defects and Inspection, Codes, Specifications and Standards. The book is designed to support welding and joining operations where engineers pass plans and projects to mid-management personnel who must carry out the planning, organization and delivery of manufacturing projects. In this book, the author places emphasis on developing the skills needed to lead projects and interface with engineering and development teams. In writing this book, the book leaned heavily on the author's own experience as well as the American Society of Mechanical Engineers (www.asme.org), American Welding Society (www.aws.org), American Society of Metals (www.asminternational.org), NACE International (www.nace.org), American Petroleum Institute (www.api.org), etc. Other sources includes The Welding Institute, UK (www.twi.co.uk), and Indian Air force training manuals, ASNT (www.asnt.org), the Canadian Standard Association (www.cas.com) and Canadian General Standard Board (CGSB) (www.tpsgc-pwgsc.gc.ca). - Rules for developing efficient welding designs and fabrication procedures - Expert advice for complying with international codes and standards from the American Welding Society, American Society of Mechanical Engineers, and The Welding Institute(UK) - Practical in-depth instruction for the selection of the materials incorporated in the joint, joint inspection, and the quality control for the final product.
This book describes technological change in an industry that played a central role in the Indsutrial Revolution. While earlier scholars have examined isolated aspects of ironmaking in the eighteenth- and nineteenth-century Britain, Charles Hyde surveys all aspects of its development. Costs, prices, profits, shrewd leaders, competition, new inventions, and productivity all figure in this story of a key industry during the major period of its evolution. The author's account illuminates not only the nature of innovation in one industry, but the nature of technologial change in general. using new data compiled form the records of the ironmaking concerns, Professor Hyde considers each of the basic economic variables affecting entrepreneurial decisions. He finds that ironmaking advanced through a process of gradual, continuous change rather than through a series of discrete innovations. The rate of diffusion of new techniques corresponded to their profitability when compared to that of existing means of production--a finding that explains that timing of innovation. Charles K. Hyde is Assistant Professor of Social Science at Monteith College, Wayne State University. Originally published in 1977. The Princeton Legacy Library uses the latest print-on-demand technology to again make available previously out-of-print books from the distinguished backlist of Princeton University Press. These editions preserve the original texts of these important books while presenting them in durable paperback and hardcover editions. The goal of the Princeton Legacy Library is to vastly increase access to the rich scholarly heritage found in the thousands of books published by Princeton University Press since its founding in 1905.