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Using castings from your charcoal foundry (see Book 1 in the series: The Charcoal Foundry by David Gingery) and simple hand methods (no machine tools needed!) you can build a sturdy and accurate bed for a metal lathe. Then additional castings, common hardware items and improvised equipment will add the headstock, tailstock, carriage and all the remaining parts to complete the lathe. Illustrated with photos and drawings to show you all you need to know about patterns, molding, casting and finishing the parts. The lathe specs. include a 7" swing over the bed and 12" between centers. Adjustable tailstock with set-over for taper turning. Adjustable gibs in sliding members and adjustable sleeve bearings in the headstock. A truly practical machine capable of precision work. Once you have a foundry to cast the parts and a lathe to machine them you can tackle more exotic projects.
”Reduce, Reuse, Recycle, and Recover“ is the sustainable guideline that has replaced the ”Take, Make, Waste“ attitude of the industrial age. Based on their background at the ETH Zurich and the Future Cities Laboratory in Singapore, the authors provide both a conceptual and practical look into materials and products which use waste as a renewable resource. This book introduces an inventory of current projects and building elements, ranging from marketed products, among them façade panels made of straw and self-healing concrete, to advanced research and development like newspaper, wood or jeans denim used as isolating fibres. Going beyond the mere recycling aspect of reused materials, it looks into innovative concepts of how materials usually regarded as waste can be processed into new construction elements. The products are organized along the manufacturing processes: densified, reconfigured, transformed, designed and cultivated materials. A product directory presents all materials and projects in this book according to their functional uses in construction: load-bearing, self-supporting, insulating, waterproofing and finishing products.
Build your own Metal Shaper. Exotic is a mild adjective when applied to this shaper. It will cut splines, keyways, gears, sprockets, dovetail slides, flat and angular surfaces and irregular profiles. And all of these with a simple hand-ground lathe tool bit. Obsolete in modern industry, of course, because milling machines do the work much faster and cheaper. But you can’t beat a shaper for simplicity and economy in the home shop.The shaper has a 6" stroke and a mean capacity of 5" x 5", variable and adjustable stroke length, automatic variable cross feed and graduated collars. You will be proud to add this machine to your shop.
The Sheet Metal Brake is also known as book 7 from the best selling 7 book series, 'Build Your Own Metal Working Shop From Scrap'. I almost left this one out of the series and I would have if it were not for my friends who tell me they are always wanting to bend some sheet metal for a project. This one uses no castings. It’s a welding project using standard structural steel and common hardware items to build a compact portable bending brake. Its a 15" brake as detailed but you can scale up or down in size within limits. Definitely not a heavy duty brake but you can make neat bends in 26 gauge metal to form duct, boxes, drawers, belt guards and dozens of items for your shop projects Some have beefed up the leaves and pivots so that metal as heavy as 20 gauge can be bent sharply.
Drill Press is also known as book 5 from the best selling 7 book series, 'Build Your Own Metal Working Shop From Scrap'. If you have done the projects progressively as the author did you will have done all your drilling with an electric hand drill up to this point. That’s tough and tedious work to say the least and you will really appreciate a drill press. In fact it would not make much sense to proceed to the deluxe accessories without one. You could buy one of course, But anyone could do that.... It drills to the center of a 12" circle with a quill travel of 2 1/2". Two stage speed reduction gives a low speed of 260 rpm for serious large hole drilling. Ball bearings in spindle driven pulley and idler make it smooth and quiet running. Quill feed is by cable or chain drive so there is no rack and pinion to cut.
Scrap Easy is a fun and sassy way to create an art quilt with little measuring and no stress. This pattern offers the quilter a chance to use saved scraps and possibly empty that scrap bag/box.
"Stephen Greer arrived in Hong Kong in 1993, a recent college grad with no financing, scant experience, and only a notion of starting some kind of business. Fourteen years later, his company Hartwell Pacific was a $250-million enterprise and a player in the global scrap-metal recycling trade. Along the way he encountered cultural roadblocks, ruthless and sometime unscrupulous competitors, and learned critical lessons in what makes a young business thrive. This remarkable story is chronicled here with humor, suspense, and keen insights into the strategies that made Stephen Greer a highly successful entrepreneur." --Book Jacket.
Charcoal Foundry, the first book in the "Metal Working Shop From Scrap Series", gives you plans for building a metal melting furnace and instructions on basic pattern making and molding. All the information needed to set up a foundry in your work shop can be found in this book. Simply stated, if you can build a sand castle or make a mud pie, you can make a sand mold to produce castings for your metal shop projects. The main ingredient in these projects is scrap aluminum and pot metal. The only tools you need to get started are ordinary home shop hand tools, many of which are probably already in your possession. Much of the remainder is found as salvage or cast-off and little expense need be involved. The charcoal foundry is simple to build and operate and the initial cost is so low that it can be in the reach of nearly anyone. And the fundamentals of pattern-making and molding are easily understood and mastered. Once you have built the charcoal foundry and the metal lathe in book 2, there is little beyond your reach by way of shop equipment. Build as large or small as you wish and you are your own parts supply company. If you already have some machine shop equipment, you will find that adding a foundry to your shop greatly expands your capacity. Being able to produce your own castings for accessories and equipment is a great advantage. Design your own, make a copy or follow a plan. It's easy when you're in control and can produce your own castings.
Packed with projects that make it a snap to get scrappy, best-selling author Kim Brackett reveals a fun surprise waiting in these repeat-block designs: each pattern comes with two additional block arrangements. Sew the blocks, then rotate them this way and that for an abundance of possibilities. Sixteen patterns, three setting options per quilt, 48 projects in all - just choose a background fabric and throw your favorite colors into the mix to start the scrap-basket fun!