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Incorporates Worked-Out Real-World Problems Steam Generators and Waste Heat Boilers: For Process and Plant Engineers focuses on the thermal design and performance aspects of steam generators, HRSGs and fire tube, water tube waste heat boilers including air heaters, and condensing economizers. Over 120 real-life problems are fully worked out which will help plant engineers in evaluating new boilers or making modifications to existing boiler components without assistance from boiler suppliers. The book examines recent trends and developments in boiler design and technology and presents novel ideas for improving boiler efficiency and lowering gas pressure drop. It helps plant engineers understand and evaluate the performance of steam generators and waste heat boilers at any load. Learn How to Independently Evaluate the Thermal Performance of Boilers and Their Components This book begins with basic combustion and boiler efficiency calculations. It then moves on to estimation of furnace exit gas temperature (FEGT), furnace duty, view factors, heat flux, and boiler circulation calculations. It also describes trends in large steam generator designs such as multiple-module; elevated drum design types of boilers such as D, O, and A; and forced circulation steam generators. It illustrates various options to improve boiler efficiency and lower operating costs. The author addresses the importance of flue gas analysis, fire tube versus water tube boilers used in chemical plants, and refineries. In addition, he describes cogeneration systems; heat recovery in sulfur plants, hydrogen plants, and cement plants; and the effect of fouling factor on performance. The book also explains HRSG simulation process and illustrates calculations for complete performance evaluation of boilers and their components. Helps plant engineers make independent evaluations of thermal performance of boilers before purchasing them Provides numerous examples on boiler thermal performance calculations that help plant engineers develop programming codes with ease Follows the metric and SI system, and British units are shown in parentheses wherever possible Includes calculation procedures for the basic sizing and performance evaluation of a complete steam generator or waste heat boiler system and their components with appendices outlining simplified procedures for estimation of heat transfer coefficients Steam Generators and Waste Heat Boilers: For Process and Plant Engineers serves as a source book for plant engineers, consultants, and boiler designers.
Explore modern waste heat recovery technology across a variety of industries In Waste Heat Recovery in Process Industries, esteemed thermal engineer Hussam Jouhara delivers an organized and comprehensive exploration of waste heat recovery systems with a focus on industrial applications in different temperature ranges. The author describes various waste heat recovery systems, like heat exchangers, waste heat boilers, air preheaters, direct electrical conversion devices, and thermal storage. The book also offers discussions of the technologies and applications relevant to different temperature ranges present in industrial settings along with revealing case studies from various industries. Waste Heat Recovery in Process Industries examines a variety of industries, from steel to ceramics, chemicals, and food, and how plants operating in these sectors can use waste heat to improve their energy efficiency, reduce energy costs, and minimize their carbon footprint. The book also offers: A thorough introduction to waste heat recovery systems, including recuperative and regenerative burners, heat exchangers, waste heat boilers, air preheaters, and heat pumps Comprehensive explorations of low temperature applications, below 100°C, including advantages and drawbacks, as well as illustrative case studies Practical discussions of medium temperature applications, between 100°C and 400°C, including case studies In-depth examination of high temperature applications, above 400°C, including several case studies Perfect for chemical, mechanical, process, and power engineers, Waste Heat Recovery in Process Industries is also an ideal resource for professionals working in the chemical, metal processing, pharmaceutical, and food industries.
Filled with over 225 boiler/HRSG operation and design problems, this book covers steam generators and related systems used in process plants, refineries, chemical plants, electrical utilities, and other industrial settings. Emphasizing the thermal engineering aspects, the author provides information on the design and performance of steam generators
Covers the design and application of waste heat boilers for industrial, cogeneration and municipal solid waste applications. Real-life case studies aid the understanding of the specifications, operations and application of waste heat boilers.
Since 1975 the Commission has been stimulating R & D work aimed at energy saving. The conference objective was to provide an international forum for the presentation and discussion of recent R & D relevant to energy efficiency, taking into account environmental aspects, in the energy intensive process industries.
This book investigates innovative solutions to increase the share of renewable engery in the global power mix, with a particular focus on improved and sustainable biomass conversion technologies. To this end, the book deals with an analysis of the generation mix of renewable energies (including biofuels, renewable waste and biogas) in the overall power balance of several countries. In addition, the possibilities of using bioenergy resources in the context of power generation are thoroughly analyzed. As one of the most important ways of converting biomass into energy, the combustion process is analyzed in detail, highlighting the vast potential for the use of innovative biofuels. In this context, a detailed classification of existing biofuels is established, reflecting the relationship between their energy properties and their potential use in industrial facilities. Additionally, the most efficient combustion technologies for the respective applications are discussed. Furthermore, the authors emphasize that the management of renewable waste, both from industry (tannery waste and oils from transport) and agriculture, requires an economic and environmental friendly approach. The challenges of burning various renewable waste fuels and upgrading industrial facilities are discussed, and the ideas and technologies presented in this book contribute to the UN Sustainable Development Goal (SDG) for "Affordable and Clean Energy". The book is a useful resource for professionals dealing with current and upcoming activities related to renewable energy combustion, and a good starting point for young researchers.
The book provides process engineers, an insight into refractories focusing on its importance and requirements in chemical process industries such as refinery and petrochemicals, syngas manufacturing, coal gasification, limestone calcinations, carbon black, glass, and cement production. Additionally the book discusses the refractory requirements for the CFBC boiler, and waste heat utilization process to generate steam. The book describes characterization of refractory material and selection process of the refractory for lining different equipments pertaining to the chemical process industry. The book covers refractory installation techniques, and the precautions to be taken during installation are discussed in detail along with the theoretical background. It explains the physical and chemical factors that influence the performances of refractory, mechanism of its degradation in service and emphasizes on the thermo-chemical and thermo-mechanical aspects and their role in that process . The content lays out different methods of monitoring Refractory lining conditions while the furnace is in operation and also elucidates few methods to repair the worn out lining without taking a shutdown. The scheme of investigation of a refractory failure is an added feature.
Fuels and Fuel Technology, Volume One: A Summarized Manual provides information pertinent to the fundamental aspects of fuels and fuel technology. This book presents a reasonably accurate summary of the existing knowledge and literature relating to fuel technology. Organized into two sections encompassing 72 data sheets, this volume begins with an overview of fuels as organic combustible substances used mainly or solely for the production of useful heat that are divided into three classes, namely, solid, liquid, and gaseous fuels. This text then examines the main chemical components of wood. This book discusses as well the commercial production of peat. The final section deals with the calculations of theoretical and actual air requirements, dry and wet flue gases, and carbon dioxide in flue gases. This book is a valuable resource for chemists and fuel technologists. Students who are interested to obtain a qualification in the subject of fuels or fuel technology will also find this book useful.
This book is presented to demonstrate how energy efficiency can be achieved in existing systems or in the design of a new system, as well as a guide for energy savings opportunities. Accordingly, the content of the book has been enriched with many examples applied in the industry. Thus, it is aimed to provide energy savings by successfully managing the energy in the readers’ own businesses. The authors primarily present the necessary measurement techniques and measurement tools to be used for energy saving, as well as how to evaluate the methods that can be used for improvements in systems. The book also provides information on how to calculate the investments to be made for these necessary improvements and the payback periods. The book covers topics such as: • Reducing unit production costs by ensuring the reduction of energy costs, • Efficient and quality energy use, • Meeting market needs while maintaining competitive conditions, • Ensuring the protection of the environment by reducing CO2 and CO emissions with energy saving and energy efficiency, • Ensuring the correct usage of systems by carrying out energy audits. In summary, this book explains how to effectively design energy systems and manage energy to increase energy savings. In addition, the study has been strengthened by giving some case studies and their results in the fields of intensive energy consumption in industry. This book is an ideal resource for practitioners, engineers, researchers, academics, employees and investors in the fields of energy, energy management, energy efficiency and energy saving.