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Written for the boiler operator who has knowledge and experience, but would like to learn more in order to optimize his performance, this text is also clearly-presented enough to be an indispensable guide for those beginning their careers, as well as being suitable for managers and superintendents interested in reducing a facility's operating expense. Based on the author's forty years of experience in boiler plant operation, design, construction, start-up, retrofit and maintenance, it contains absolutely key recommendations to operators and managers of plants large and small.
This publication acts as a guide to installing, operating, and maintaining boilers in industrial, commercial and other facilities.
The classic guide to boiler operation and maintenance—revised to cover the latest technology and standardsQuickly and easily solve any boiler problem using the hands-on information contained in this fully updated, industry standard resource. The book clearly explains the many different types of boilers, , operation, maintenance, inspection, and testing procedures and points out potential problems. This new edition has been thoroughly overhauled to align with all current regulations, including the latest version of the ASME BPV Code, and NB Inspection Code. You will get practice questions and answers to reinforce salient points and help you prepare for the Boiler Operator’s or Stationary Engineer exam. Boiler Operator’s Guide, Fifth Edition covers:•Firetube and watertube boilers•Electric and special application boilers•Boilers with new technology•Nuclear power steam generators•Fabrication by welding and NDT•Material testing, code strength, and stresses•Boiler connections and appurtenances•Combustion, burners, and controls•Boiler auxiliaries and external water treatment•Boiler water and in-service problems and inspections•Boiler plant training•List of jurisdictions
This volume covers the fundamentals of boiler systems and gathers hard-to-find facts and observations for designing, constructing and operating industrial power plants in the United States and overseas. It contains formulas and spreadsheets outlining combustion points of natural gas, oil and solid fuel beds. It also includes a boiler operator's tra
If the exam is on boiler operation, this guide is your fast track to acing the test! It was written by a licensed professional engineer specifically for those who work with boilers and want to pass licensing exams. With this results-oriented review guide, you’ll save study time. The Boiler Operator’s Exam Preparation Guide focuses right in on exactly the kind of problems you will find on your exam. It’s packed with practice multiple choice, problem-solving, and essay questions to help you prepare—plus this guide shows you how to answer, step by step. Working at your own pace, you’ll polish up your problem-solving skills and build up your knowledge of the underlying theories of thermodynamics and mechanics. The Boiler Operator's Exam Preparation Guide is your one-stop source for acing any exam on boiler operation!
"Safe Boiler Operation Fundamentals: Special Engineer's Guide for the State of Minnesota is an introductory textbook on safe boiler operation. It is a comprehensive resource for those studying for a Special Engineer's license in Minnesota. The book begins with an overview of selected Minnesota statutes related to boiler operation and design. It continues with chapters covering the basics of thermodynamics and heat transfer, boiler design, hot water boilers, steam boilers, piping and valves, feedwater, combustion, and draft. It concludes with chapters covering boiler operation, hazardous operating conditions, and boiler maintenance and inspections"--P. [4] of cover.
When installed and operated properly, general purpose steam turbines are reliable and tend to be forgotten, i.e., out of sound and out of mind. But, they can be sleeping giants that can result in major headaches if ignored. Three real steam turbine undesirable consequences that immediately come to mind are: Injury and secondary damage due to an overspeed failure. An overspeed failure on a big steam or gas turbine is one of the most frightening of industrial accidents. The high cost of an extensive overhaul due to an undetected component failure. A major steam turbine repair can cost ten or more times that of a garden variety centrifugal pump repair. Costly production loses due an extended outage if the driven pump or compressor train is unspared. The value of lost production can quickly exceed repair costs. A major goal of this book is to provide readers with detailed operating procedure aimed at reducing these risks to minimal levels. Start-ups are complicated by the fact that operators must deal with numerous start-up scenarios, such as: Commissioning a newly installed steam turbine Starting ups after a major steam turbine repair Starting up a proven steam turbine after an outage Overspeed trip testing It is not enough to simply have a set of procedures in the control room for reference. To be effective, operating procedures must be clearly written down, taught, and practiced—until they become habit.
This clear, easy-to-follow handbook is a useful resource for engineers, architects, and plant operators. A one-stop reference for beginners and advanced readers alike, it describes industrial steam systems design and operation in simple steps. The book explains the system fundamentals, system setup, and required equipment, building, mechanical, and other code requirements, and details the execution of a sample project. It also explains the equipment operation principle and describes best design practices for system setup, piping and instrumentation, equipment sizing, pipe sizing, and equipment selection.
Following the publication of the author’s first book, Boilers for Power and Process by CRC Press in 2009, several requests were made for a reference with even quicker access to information. Boilers: A Practical Reference is the result of those requests, providing a user-friendly encyclopedic format with more than 500 entries and nearly the same number of supporting illustrations. Written for practicing engineers and dealing with practical issues rather than theory, this reference focuses exclusively on water tube boilers found in process industries and power plants. It provides broad explanations for the following topics: A range of boilers and main auxiliaries, as well as steam and gas turbines Traditional firing techniques—grates, oil/gas, and modern systems Industrial, utility, waste heat, MSW and bio-fuel-fired boilers, including supercritical boilers The scientific fundamentals of combustion, heat transfer, fluid flow, and more The basics of fuels, water, ash, high-temperature steels, structurals, refractory, insulation, and more Additional engineering topics like boiler instruments, controls, welding, corrosion, and wear Air pollution, its abatement techniques and their effect on the design of boilers and auxiliaries Emerging technologies such as carbon capture, oxy-fuel combustion, and PFBC This reference covers almost every topic needed by boiler engineers in process and power plants. An encyclopedia by design and a professional reference book by focus and size, this volume is strong on fundamentals and design aspects as well as practical content. The scope and easy-to-navigate presentation of the material plus the numerous illustrations make this a unique reference for busy design, project, operation, and consulting engineers.