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PARTIAL CONTENTS - PART - I. BOILER BASICS - Chapter 1. Boiler - An Introduction - Chapter 2. Classification of Boilers - Chapter 3. Common Terms and Explanation - PART - II. BOILER WATER TROUBLES - Chapter 4. Impurities in Water and Their Effects - Chapter 5. Boiler Water Troubles - A Prelude - Chapter 6. Scale Formation - Chapter 7. Silica Carryover - Chapter 8. Scale Formation in Economizers - Chapter 9. Super Heater and Turbine Deposits - Chapter 10. Corrosion - Basic Information - Chapter 11. General Corrosion (Overall Corrosion / Acidic Corrosion) - Chapter 12. Dissolved Oxygen Corrosion (Pitting Corrosion) - Chapter 13. Carbondioxide Corrosion - Chapter 14. Corrosion caused by Unstable Salts - Chapter 15. Corrosion caused by Other Substances - Chapter 16. Corrosion caused by Chelants (Chelant Corrosion) - Chapter 17. Caustic Embrittlement and Caustic Gouging - Chapter 18. Hydrogen Embrittlement - Chapter 19. Condensate Corrosion - Chapter 20. Preboiler Corrosion - Chapter 21. Economizer Corrosion - Chapter 22. Super Heater and Turbine Corrosion - Chapter 23. Foaming, Priming & Carryover - PART - III. WATER QUALITY REQUIREMENTS AND TREATMENT PROGRAMS - Chapter 24. Quality Requirements for Feed Water and Boiler Water - Chapter 25. Objectives of Boiler Water Treatment - Chapter 26. External Treatment and Internal Treatment - Chapter 27. Water Treatment programs - Guidelines - PART - IV. EXTERNAL TREATMENT - Chapter 28. External Treatment - A Prelude - Chapter 29. Coagulation (Removal of Color, Turbidity and Suspended Matter) - Chapter 30. Filtration - Chapter 31. Softening by Chemical Method (Lime - Soda Softening) - Chapter 32. Ion Exchange Resins and Treatment Methods - Chapter 33. Softening by Ion-Exchange Method - Chapter 34. Dealkalization - Chapter 35. Demineralization (Deionization) - Chapter 36. Mixed Bed Deionization - Chapter 37. Reverse Osmosis - Chapter 38. Evaporation - Chapter 39. Silica Removal - Chapter 40. Oil Removal - Chapter 41. Condensate Treatment (Condensate Polishing) - Chapter 42. Deaeration (Mechanical Removal of Oxygen) - PART - V. INTERNAL TREATMENT - Chapter 43. Internal Boiler Water Treatment - A Prelude - Chapter 44. Organic Polymers and Their Role as Scale Inhibitors, Dispersants and Sludge Conditioners in Boiler Water Treatment - Chapter 45. Internal Treatment - Chemical Feeding - Chapter 46. Prevention of Scale Formation - Chapter 47. Sludge Conditioning - Chapter 48. Prevention of Corrosion - An Introduction - Chapter 49. Prevention of Corrosion Due to Low pH - Chapter 50. Prevention of Pitting Corrosion Using Oxygen Scavengers (Chemical Removal of Oxygen) - Chapter 51. Prevention of Caustic Embrittlement and Caustic Gouging - Chapter 52. Prevention of Chelant Corrosion - Chapter 53. Prevention of Condensate Corrosion - Chapter 54. Prevention of Pre-Boiler Corrosion - Chapter 55. Prevention of Economizer Corrosion - Chapter 56. Prevention of Foaming, Priming & Carryover - Chapter 57. Prevention of Silica Carryover - Chapter 58. Boiler Blow Down - PART - VI. BOILER WATER TREATMENT - IMPORTANT CALCULATIONS - Chapter 59. Basic Conversion Factors - Chapter 60. Water Softening - Calculations - Chapter 61. Cycles of Concentration, Blowdown, Feed Water and Makeup Water - Calculations - Chapter 62. Determination of Dosage of Chemicals - PART - VII. BOILER START UP, CLEANING, LAY UP AND MAINTENANCE - Chapter 63. Boiler Startup (Pre-operational Cleaning) - Chapter 64. Descaling and Boiler Cleaning - Chapter 65. Boiler LayUp - Chapter 66. Boiler Maintenance - PART - VIII. CHEMICALS HANDLING, SOLUTION PREPARATION AND FEEDERS - Chapter 67. Chemicals Handling and Storage - Chapter 68. Preparation of Solutions and Suspensions - Chapter 69. Chemical Feeders - PART - IX. ANALYSIS OF WATER AND STEAM - See Website for full TOC
Table of Contents: About the Author - Saturated steam temperatures at various boiler pressures - Boiler Energy and Power Units - Typical gross heating values of common fuels (based on approximately 80% fuel to steam efficiency) - Typical energy consumption and output ratings for a fire tube boiler - Steam tables suitable for pressure deaerators - Calculating Blowdown - Coefficients of thermal conductivity for some heat-exchanger metals and boiler deposits - Types of water or steam commonly employed in most HW heating and steam generating plants - Commonly occurring minerals in natural MU water sources - Specific waterside / steamside problems affecting MPHW and HPHW boiler plants - Salt concentration indicators - Summary of waterside / steamside problems affecting LPHW and LP steam heating boiler plants - FW contamination from MU water - FW contamination from returned condensate - Problems associated with the final FW blend - Deposition of boiler section waterside surfaces by alkaline earth metal salts, other inorganic salts and organics - Silica and silicate crystalline scales and deposits affecting boiler section waterside surfaces - Iron oxide and other boiler section corrosion debris deposits - Boiler section corrosion problems involving oxygen, concentration cells and low pH - Stress and high temperature related corrosion - Steam purity, quality and other operational problems - Specification for grades of high-quality water suitable for higher pressure WT boilers - Practical considerations for a RW ion-exchange softener - Types of Internal Treatment Program - Carbonate Cycle Requirement Calculations - Phosphate-Cycle Requirement Calculations - A Guide to Tannin Residuals in BW - Carbonate-Cycle Program. BW Carbonate Reserve Requirements by Pressure and Sulfate Concentration - Carbonate-Cycle Coagulation and Precipitation Program. Recommended BW Control Limits for Non-Highly-Rated FT Boilers Employing Hard or Partially Softened FW - Phosphate-Cycle Coagulation and Precipitation Program. Recommended BW Control Limits for Non-Highly-Rated FT Boilers Employing Hard, Partially Softened, or Fully Softened FW - Phosphate-Cycle Coagulation and Precipitation Program. Recommended BW Control Limits for Non-Highly-Rated WT Boilers Employing Hard, Partially Softened, or Fully Softened FW - Chelant demand (ppm product) per 1ppm substrate EDTA Chelant or All-Polymer/All-Organic Program. Recommended BW Control Limits for Fired WT Boilers Employing Demineralized or Similar Quality FW - Oxygen Solubility at Atmospheric Pressure - Properties of Oxygen Scavengers - Carbon Dioxide Evolution from FW Alkalinity - Amine Requirement to Reach a Stable Condensate pH - Amine Basicity Dissociation Constants - Neutralizing Amine Summary Notes - Some DR values for CO2, NH3 and neutralizing amines at various pressures - Calculating Alkalinity Feed-Rate Requirements - [ASME Consensus table 1: Suggested water chemistry limits. Industrial watertube, high duty, primary fuel fired, drum typeMakeup water percentage: Up to 100% of feedwater. Conditions: Includes superheater, turbine drives or process restriction on steam purity] - [ASME Consensus table 2: Suggested chemistry limits. Industrial watertube, high duty, primary fuel fired, drum type] - [ASME Consensus table 3: Suggested chemistry limits. Industrial firetube, high duty, primary fuel fired] - [ASME Consensus table 4: Suggested water chemistry limits. Industrial coil type, watertube, high duty, primary fuel fired rapid steam generators] - [ASME Consensus table 5: Suggested water chemistry limits. Marine propulsion, watertube, oil fired drum type] - [ASME Consensus table 6: Suggested water chemistry limits. Electrode, high voltage, forced circulation jet type] - Notes