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The logic of Manufacturing Resource Planning (MRP II) is im plemented in most commercial production planning software tools and is commonly accepted by practitioners. However, these peo ple are not satisfied with production planning and complain about long lead times, high work-in-process, and backlogging. As many researchers have pointed out, the reason for these shortcomings is inherent to the methods that are used. The research community is thus eager to find more sophisticated approaches. This book is an attempt to compile some state-of-the-art work in the field of production planning research. It includes mate rial that somehow dominates the existing MRP II concept. 15 ar ticles written by 36 authors from 10 countries cover many aspects related to MRP II. All papers went through a single-blind refere eing process before they were selected for being published in this book. When we received papers for this issue, we discovered that MRP II is a topic about which not only management scientists show interest. As the list of authors proves, industrial engineers, computer scientists, and-operations researchers from academia as well as practitioners have contributed to this book. This, we hope, makes the book of value for a broad audience. We thank all authors who submitted papers. And, we are in debted to Dr. Werner Muller from Springer for his support in this book project.
Many companies have adopted the approach of Material Requirements Planning (MRP) and Manufacturing Resource Planning (MRP II). Despite the improvements and broadening of the MRP framework, MRP II systems still perform poorly in certain manufacturing environments. Help is at hand. This book proposes new ideas to improve the planning activities at the strategic, tactical and execution layers in manufacturing organisations. It takes into account the diverse nature of manufacturing environments. The book presents an almost unique combination of theory tested in practice, enhancing traditional manufacturing planning approaches. It is essential reading for managers and practitioners in the field, and is also suitable as an advanced text for students in industrial engineering, manufacturing and management.
MRP is a manufacturing-related activity concerned with managing the materials required to produce products. This guide aims to provide a thorough knowledge of the basics of manufacturing planning systems.
To achieve success in today's business climate you must do more than provide high quality low cost products to customers when and how they want them. Customers and suppliers require fully integrated information - throughout the supply chain or value chain. You must integrate your organization so completely that executive decisions are implemented effortlessly. Competitive pressures often cause a reduction in prices, in spite of continually rising costs. A decrease in prices paired with increased costs quickly eliminates any profitability and threatens your company's ability to survive. This book shows you how you can reduce costs through the elimination of waste caused by poor communication and coordination throughout a company as well as between the company, its suppliers, and its customers. The author explains Enterprise Resource Planning (ERP) in non-technical terms, describing how an ERP system can fully integrate all functions in your manufacturing organization. He demonstrates the system's capability to increase efficiency and profitability - and to delight the customer - as well as its current deficiencies. In addition to his thorough coverage of ERP, the author introduces Total Enterprise Integration (TEI), the process of integrating all the information required to fully support a manufacturing company. TEI represents a logical extension of complete information integration throughout a manufacturing enterprise and into the supply chain. This new concept shows you how the intelligent use of work flow allows responsibility to go to the most appropriate front-line decision makers while maintaining proper budgetary and operational controls. The power of TEI is in the integration of communication across the entire manufacturing company, and out through the supply chain to customers and suppliers. Enterprise Resource Planning and Beyond: Integrating Your Entire Organization focuses on what a fully integrated system can do for you. Features
"Assuming no prior knowledge of the subject area, this book provides students of management, operations management, management science and production - as well as practitioners- with an indispensable guide to inventory control." --Book Jacket.
THE MISSING LINK IN PRODUCTIVITY. Our Manufacturing Economy at a Crossroads. Understanding the Scheduling Problem. From MRP to MRP II. The Impact of MRP II on Productivity. A NEW SET OF VALUES. The New Principles of Systems. The Old Principles of Management. The CEO's New Priorities. MANAGING ALL OF THE RESOURCES OF A MANUFACTURING COMPANY MORE PRODUCTIVELY. The CEO's Role in MRP II. MRP II in Marketing. MRP II in Manufacturing. MRP II in Purchasing. MRP II in Finance. MRP II in Engineering. DRP: Distribution Resource Planning. MRP II in Data Processing Systems. BECOMING A CLASS A USER. Justification. Implementing MRP II. The Education Task. Operating With MRP II. Beyond MRP II. Appendices. Glossary. Index.