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This revision of the 1990 work by Thomas Fisher covers an introduction to batch processes; batch control system structures; batch control; batch communications and batch control system design. Hawkins offers a comprehensive analysis of the development and evolution of batch control from the original NAMUR model through the most current publications in the 88 series. Through examples, commentary, analogies and at times wry humor the author provides an in-depth philosophical discussion of how batch control and all manufacturing enterprises have been impacted by the work of 88. Hawkins in-depth coverage and practical insights make this book an indispensable tool for designers, control engineers, project engineers, and managers who desire to achieve the full cost and production benefits of implementing the 88 series.
Historically batch control systems were designed individually to match a specific arrangement of plant equipment. They lacked the ability to convert to new products without having to modify the control systems, and did not lend themselves to integration with manufacturing management systems. Practical Batch Management Systems explains how to utilize the building blocks and arrange the structures of modern batch management systems to produce flexible schemes suitable for automated batch management, with the capability to be reconfigured to use the same plant equipment in different combinations. It introduces current best practice in the automation of batch processes, including the drive for integration with MES (Manufacturing Execution System) and ERP (Enterprise Resource Planning) products from major IT vendors. References and examples are drawn from DCS / PLC batch control products currently on the market.- Implement modern batch management systems that are flexible and easily reconfigured - Integrate batch management with other manufacturing systems including MES and ERP - Increase productivity through industry best practice
In this in-depth book, the authors address the concepts and terminology that are needed to work in the field of process control. The material is presented in a straightforward manner that is independent of the control system manufacturer. It is assumed that the reader may not have worked in a process plant environment and may be unfamiliar with the field devices and control systems. Much of the material on the practical aspects of control design and process applications is based on the authors personal experience gained in working with process control systems. Thus, the book is written to act as a guide for engineers, managers, technicians, and others that are new to process control or experienced control engineers who are unfamiliar with multi-loop control techniques. After the traditional single-loop and multi-loop techniques that are most often used in industry are covered, a brief introduction to advanced control techniques is provided. Whether the reader of this book is working as a process control engineer, working in a control group or working in an instrument department, the information will set the solid foundation needed to understand and work with existing control systems or to design new control applications. At various points in the chapters on process characterization and control design, the reader has an opportunity to apply what was learned using web-based workshops. The only items required to access these workshops are a high-speed Internet connection and a web browser. Dynamic process simulations are built into the workshops to give the reader a realistic "hands-on" experience. Also, one chapter of the book is dedicated to techniques that may be used to create process simulations using tools that are commonly available within most distributed control systems. At various points in the chapters on process characterization and control design, the reader has an opportunity to apply what was learned using web-based workshops. The only items required to access these workshops are a high-speed Internet connection and a web browser. Dynamic process simulations are built into the workshops to give the reader a realistic "hands-on" experience. Also, one chapter of the book is dedicated to techniques that may be used to create process simulations using tools that are commonly available within most distributed control systems. As control techniques are introduced, simple process examples are used to illustrate how these techniques are applied in industry. The last chapter of the book, on process applications, contains several more complex examples from industry that illustrate how basic control techniques may be combined to meet a variety of application requirements. As control techniques are introduced, simple process examples are used to illustrate how these techniques are applied in industry. The last chapter of the book, on process applications, contains several more complex examples from industry that illustrate how basic control techniques may be combined to meet a variety of application requirements.
Batch chemical processing has in the past decade enjoyed a return to respectability as a valuable, effective, and often preferred mode of process operation. This book provides the first comprehensive and authoritative coverage that reviews the state of the art development in the field of batch chemical systems engineering, applications in various chemical industries, current practice in different parts of the world, and future technical challenges. Developments in enabling computing technologies such as simulation, mathematical programming, knowledge based systems, and prognosis of how these developments would impact future progress in the batch domain are covered. Design issues for complex unit processes and batch plants as well as operational issues such as control and scheduling are also addressed.
The release of batch control standard ANSI/ISA S88.01-1995, Batch Control Part 1: Models and Terminology, has led to revolutionary advances in the way factories design, implement, and integrate flexible, modular processes into the enterprise. Now for the first time, here's a book that cuts through the opaque language and arcane symbols of the standard, and explains it in clear, user-friendly language. Applying S88 covers all aspects of the ANSI/ISA S88.01 Standard. Written from a user's perspective, Parshall and Lamb discuss their implementation of S88, offering a wealth of examples and explanations to make it applicable across a wide range of batch industries. From designing better processes to combining recipes with equipment control to execution validation test plans, this book offers both an introduction to S88 as well as expert insights into applying it. Parshall and Lamb's clear, lighthearted style makes this the ideal introduction to S88 for control engineers, project engineers, technicians, operators, information technology professionals, engineering or IT supervisors, and mid- to upper-level managers. Contents: Basic Concepts Are You Ready to Go Yet?Starting (What You Hope Will Be) A Successful Project The Physical Model Recipes, Part 1: Procedures Recipes, Part 2: All the Other Stuff Linking Recipes to Equipment Other Important Batch Control Items Batch Activities and Information Management System Specification and Design Specifying and Designing Equipment Phases Writing Phase Logic Starting Your System Right - The First Time Finis.
The latest update to Bela Liptak's acclaimed "bible" of instrument engineering is now available. Retaining the format that made the previous editions bestsellers in their own right, the fourth edition of Process Control and Optimization continues the tradition of providing quick and easy access to highly practical information. The authors are practicing engineers, not theoretical people from academia, and their from-the-trenches advice has been repeatedly tested in real-life applications. Expanded coverage includes descriptions of overseas manufacturer's products and concepts, model-based optimization in control theory, new major inventions and innovations in control valves, and a full chapter devoted to safety. With more than 2000 graphs, figures, and tables, this all-inclusive encyclopedic volume replaces an entire library with one authoritative reference. The fourth edition brings the content of the previous editions completely up to date, incorporates the developments of the last decade, and broadens the horizons of the work from an American to a global perspective. Béla G. Lipták speaks on Post-Oil Energy Technology on the AT&T Tech Channel.
The purpose of this volume is to describe the components, assembly, and implementation of computer-based process control systems. Presented in two sections, it illustrates how such systems have been used to monitor and control industrial fermentation processes as a means to improve our understanding of product biosynthesis. This book covers the fields of indirect parameter estimation and fermentation-specific control algorithms. It also includes chapters which describe system architecture and process application, process control, on-line liquid sampling and computer system architecture. This is an ideal source for anyone involved with biotechnology, bioengineering, microbial technology, chemical engineering, and computer control.
Distributed Computer Control Systems 1981 covers the proceedings of the Third IFAC Workshop, held in Beijing, China on August 13-17, 1981. The book focuses on the advancements of processes, technologies, and approaches employed in distributed computer control systems (DCCS). The selection first offers information on the summary report of the Third IFAC Workshop on Distributed Computer Control Systems and application of DCCS to the modernization of metal rolling mills. Discussions focus on system architecture, hot strip process, software structuring, and man-machine interface. The text then examines distributed microcomputer control systems for electrical power plants; distributed versus centralized computer control systems of industrial continuous process; and practical considerations for design and implementation of distributed digital control. The text takes a look at the architectural considerations of DCCS and its use in scientific experiments. Topics include system interaction software for the ECN, architectural schemes of DCCS, comparison of DCCS and multiprocessors, generalization of the concept of parallelism, and combined architectural realization of parallelism. The partitioning and synchronization concepts for computing dynamical systems algorithms on distributed computer control networks and scheduling of DCCS for industrial robots are also discussed. The selection is a vital reference for readers interested in distributed computer control systems.
The new 4th edition of Seborg’s Process Dynamics Control provides full topical coverage for process control courses in the chemical engineering curriculum, emphasizing how process control and its related fields of process modeling and optimization are essential to the development of high-value products. A principal objective of this new edition is to describe modern techniques for control processes, with an emphasis on complex systems necessary to the development, design, and operation of modern processing plants. Control process instructors can cover the basic material while also having the flexibility to include advanced topics.