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Arc welding is one of the key processes in industrial manufacturing, with welders using two types of processes - gas metal arc welding (GMAW) and gas tungsten arc welding (GTAW). This new book provides a survey-oriented account of the modeling, sensing, and automatic control of the GMAW process.Researchers are presented with the most recent information in the areas of modeling, sensing and automatic control of the GMAW process, collecting a number of original research results on the topic from the authors and colleagues. Providing an overview of a variety of topics, this book looks at the classification of various welding processes; the modeling aspects of GMAW; physics of welding; metal transfer characteristics; weld pool geometry; process voltages and variables; power supplies; sensing (sensors for arc length, weld penetration control, weld pool geometry, using optical and intelligent sensors); control techniques of PI, PID, multivariable control, adaptive control, and intelligent control. Finally, the book illustrates a case study presented by the authors and their students at Idaho State University, in collaboration with researchers at the Idaho National Engineering and Environment Laboratory.
Original Chinese language edition published by China Machine Press.
Shielded Metal Arc Welding provides thorough instruction in the shielded metal arc welding process through 35 concise and easy-to-understand lessons. Each new concept is presented in a separate unit, allowing students to focus on one area of instruction at a time. Students will find the concise, write-in text unintimidating and clearly illustrated as they progress from the study of basic welding concepts, such as welding safety and basic weld joints, to more challenging welding techniques, such as welding thin sheet metal, aluminum, and pipe. In addition to providing instruction for shielded metal arc welding in all welding positions on ferrous and nonferrous metals, this text also provides lessons on surfacing and padding, strategies for controlling distortion, weld inspection and quality control, and welding careers. This text helps prepare students for the Knowledge Tests and Welder Performance Qualification Tests for Module 4 of AWS SENSE Level I--Entry Welder certification. It also explains the interpretation of AWS welding symbols, teaching students to properly read welding drawings and blueprints.
Advanced welding processes provides an excellent introductory review of the range of welding technologies available to the structural and mechanical engineer. The book begins by discussing general topics such power sources, filler materials and gases used in advanced welding. A central group of chapters then assesses the main welding techniques: gas tungsten arc welding (GTAW), gas metal arc welding (GMAW), high energy density processes and narrow-gap welding techniques. Two final chapters review process control, automation and robotics.Advanced welding processes is an invaluable guide to selecting the best welding technology for mechanical and structural engineers. - An essential guide to selecting the best welding technology for mechanical and structural engineers - Provides an excellent introductory review of welding technologies - Topics include gas metal arc welding, laser welding and narrow gap welding methods
Advancements in Intelligent Gas Metal Arc Welding Systems: Fundamentals and Applications presents the latest on gas metal arc welding which plays a significant role in modern manufacturing industries and accounts for about 70% of welding processes. The importance of advancements in GMAW cannot be underestimated as they can lead to more efficient production strategies, resource savings and quality improvements. This book provides an overview of various aspects associated with GMAW, starting from the theoretical basis and ending with characteristics of industrial applications and control methods. Additional sections cover processes associated with welding and welding control, such as fuzzy logic, artificial neural networks, and others. Provides an up-to-date overview of recent GMAW developments Includes insights into intelligent welding automation Describes real-world, industrial cases of welding automation implementation
Welding is a complex process, is increasingly automated, and operates at higher speeds in more difficult environments. Defects also need to be detected as they arise to ensure efficient, high-quality production. All these needs have led to a growing interest in the use of sensors to provide accurate, robust, real-time monitoring where this cannot be achieved by more traditional testing and inspection techniques. This important book reviews the range of monitoring techniques available and their applications.After an introductory chapter, the first part of the book reviews the range of sensor technologies in welding, from arc and optical sensors to infrared and ultrasonic techniques. Part two discusses the monitoring of particular aspects of welding such as weld seams and profiles, the analysis of weld penetration and weld pool surface, as well as monitoring of resistance and laser welding.With its distinguished editor and international team of contributors, Real-time weld process monitoring is a valuable reference to all those concerned with improving the quality of welding and welded components. - Reviews the range of monitoring techniques available - Examines the range of sensor technologies in welding from arc and optical sensors to infrared and ultrasonic techniques - Discusses the monitoring of specific aspects of welding such as weld seams, resistance and laser welding
The Springer Reference Work Handbook of Manufacturing Engineering and Technology provides overviews and in-depth and authoritative analyses on the basic and cutting-edge manufacturing technologies and sciences across a broad spectrum of areas. These topics are commonly encountered in industries as well as in academia. Manufacturing engineering curricula across universities are now essential topics covered in major universities worldwide.
Welding processes handbookis an introductory guide to all of the main welding processes. It is specifically designed for students on EWF courses and newcomers to welding and is suitable as a textbook for European welding courses in accordance with guidelines from the European Welding Federation. Welding processes and equipment necessary for each process are described so that they can be applied to all instruction levels required by the EWF and the important areas of welded joint design, quality assurance and costing are also covered in detail.
Written by a pioneer in the field, Arc Welding Control covers all aspects of this emerging technology. Part 1 quantitatively describes the dynamic behaviour of arc welding, the power sources used, and their effect on welding technology through the basis of control theory. Part 2 describes new ways of controlling the welding arc through modern electronics. Part 3 establishes the first mathematical model of the arc sensor on the basis of control theory and Part 4 describes a new method for measuring weldment temperature fields using the colorimetric-imaging method. Finally, Part 5 describes the idea of recognizing weld grooves with a three-dimensional vision system and automatic programming of the weld path.