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"Describes the different variables involved in arc welding and how they interact. Examines the welding capabilities of mechanized, automatic, adaptive control, and robotic systems. Delineates the advantages of welding automation and offers practical strategies for its implementation."
World class manufacturers have achieved great success with robots and automated machines. Your competition is increasingly becoming more global, and automating your welding operations is not only feasible but it is also becoming more necessary. One day, automation will become essential for survival, and welding automation can be an important step toward prosperity.
The primary aim of this volume is to provide researchers and engineers from both academic and industry with up-to-date coverage of new results in the field of robotic welding, intelligent systems and automation. The book is mainly based on papers selected from the 2014 International Conference on Robotic Welding, Intelligence and Automation (RWIA’2014), held Oct. 25-27, 2014, at Shanghai, China. The articles show that the intelligentized welding manufacturing (IWM) is becoming an inevitable trend with the intelligentized robotic welding as the key technology. The volume is divided into four logical parts: Intelligent Techniques for Robotic Welding, Sensing of Arc Welding Processing, Modeling and Intelligent Control of Welding Processing, as well as Intelligent Control and its Applications in Engineering.
Advancements in Intelligent Gas Metal Arc Welding Systems: Fundamentals and Applications presents the latest on gas metal arc welding which plays a significant role in modern manufacturing industries and accounts for about 70% of welding processes. The importance of advancements in GMAW cannot be underestimated as they can lead to more efficient production strategies, resource savings and quality improvements. This book provides an overview of various aspects associated with GMAW, starting from the theoretical basis and ending with characteristics of industrial applications and control methods. Additional sections cover processes associated with welding and welding control, such as fuzzy logic, artificial neural networks, and others. Provides an up-to-date overview of recent GMAW developments Includes insights into intelligent welding automation Describes real-world, industrial cases of welding automation implementation
MIG (metal inert gas) welding, also known as gas metal arc welding (GMAW), is a key joining technology in manufacturing. MIG welding guide provides a comprehensive, practical and accessible guide to this widely used process.Part one discusses the range of technologies used in MIG welding, including power sources, shielding gases and consumables. Fluxed cored arc welding, pulsed MIG welding and MIG brazing are also explored. Part two reviews quality and safety issues such as improving productivity in MIG/MAG welding, assessing weld quality, health and safety, and methods for reducing costs. The final part of the book takes a practical look at the applications of MIG welding, with chapters dedicated to the welding of steel and aluminium, the use of robotics in MIG welding, and the application of MIG welding in the automotive industry.MIG welding guide is essential reading for welding and production engineers, designers and all those involved in manufacturing. - Provides extensive coverage on gas metal arc welding, a key process in industrial manufacturing - User friendly in its language and layout - Looks at the practical applications of MIG welding
This book, a unique text on robotics and welding, will be bought by graduate students, and researchers and practitioners in robotics and manufacturing.
Arc welding is one of the key processes in industrial manufacturing, with welders using two types of processes - gas metal arc welding (GMAW) and gas tungsten arc welding (GTAW). This new book provides a survey-oriented account of the modeling, sensing, and automatic control of the GMAW process.Researchers are presented with the most recent information in the areas of modeling, sensing and automatic control of the GMAW process, collecting a number of original research results on the topic from the authors and colleagues. Providing an overview of a variety of topics, this book looks at the classification of various welding processes; the modeling aspects of GMAW; physics of welding; metal transfer characteristics; weld pool geometry; process voltages and variables; power supplies; sensing (sensors for arc length, weld penetration control, weld pool geometry, using optical and intelligent sensors); control techniques of PI, PID, multivariable control, adaptive control, and intelligent control. Finally, the book illustrates a case study presented by the authors and their students at Idaho State University, in collaboration with researchers at the Idaho National Engineering and Environment Laboratory.
This Open Access proceedings presents a good overview of the current research landscape of assembly, handling and industrial robotics. The objective of MHI Colloquium is the successful networking at both academic and management level. Thereby, the colloquium focuses an academic exchange at a high level in order to distribute the obtained research results, to determine synergy effects and trends, to connect the actors in person and in conclusion, to strengthen the research field as well as the MHI community. In addition, there is the possibility to become acquatined with the organizing institute. Primary audience is formed by members of the scientific society for assembly, handling and industrial robotics (WGMHI). The Editors Prof. Dr.-Ing. Thorsten Schüppstuhl is head of the Institute of Aircraft Production Technology (IFPT) at the Hamburg University of Technology. Prof. Dr.-Ing. Kirsten Tracht is head of the Bremen Institute for Mechanical Engineering (bime) at the University of Bremen. Prof. Dr.-Ing. Annika Raatz is head of the Institute of Assembly Technology (match) at the Leibniz University Hannover.
Advanced welding processes provides an excellent introductory review of the range of welding technologies available to the structural and mechanical engineer. The book begins by discussing general topics such power sources, filler materials and gases used in advanced welding. A central group of chapters then assesses the main welding techniques: gas tungsten arc welding (GTAW), gas metal arc welding (GMAW), high energy density processes and narrow-gap welding techniques. Two final chapters review process control, automation and robotics.Advanced welding processes is an invaluable guide to selecting the best welding technology for mechanical and structural engineers. - An essential guide to selecting the best welding technology for mechanical and structural engineers - Provides an excellent introductory review of welding technologies - Topics include gas metal arc welding, laser welding and narrow gap welding methods
This volume presents the editors' research as well as related recent findings on the applications of modern technologies in electrical and electronic engineering to the automation of some of the common manufacturing processes that have traditionally been handled within the mechanical and material engineering disciplines.In particular, the book includes the latest research results achieved through applied research and development projects over the past few years at the Gintic Institute of Manufacturing Technology, Singapore. It discusses advanced automation technologies such as in-process sensors, laser vision systems, and laser strobe vision, as well as advanced techniques such as sensory signal processing, adaptive process control, fuzzy logic, neural networks, expert systems, laser processing control, etc. The methodologies and techniques are applied to some important material processing applications, including grinding, polishing, machining, and welding. Practical automation solutions, which are complicated by part distortions, tool wear, process dynamics, and variants, are explained.The research efforts featured in the book are driven by industrial needs. They combine theoretical research with practical automation considerations. The techniques developed have been either implemented in the factory or prototyped in the laboratory.