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Applied Science in the Casting of Metals focuses on metallurgical operations. The book first discusses the manufacture of iron and steel. Concerns include treatment of liquid iron and steel; treatment of molten iron between blast furnace and steelworks; and treatment of liquid steel. The text takes a look at casting pit practice, including ingot feeding, hot topping of alloy steels, methods of applying hot-tops, and hot-topping methods. The selection focuses on spray steel making and continuous casting of steel. The process involved in spray steel making; the basic principles of casting of steel; and metallurgical aspects are discussed. The text describes the treatment of cast iron; treatment of non-ferrous heavy metals; treatment of aluminum and magnesium alloys; and treatment of molding sand from molds and cores. The book explains the feeding of steel castings. Topics include development of exothermic feeding; mechanisms of alumino-thermic reactions; applications of exothermics to steel castings; and surface additions. The text is a valuable source of data for readers interested in metallurgical operations.
This book provides an overview of metal casting technologies starting from its historical evolution to casting design strategies that are being followed today in foundries and other metal casting industries. The details of most of the casting processes and their applications are also included for completeness. Foundry practices such as mold materials and molding techniques, pattern making and cores, furnaces, pouring, cleaning and heat treatment etc. are discussed in detail. Finally, current practices in casting design are demonstrated. Further developments in the field through computational methods and virtual reality are also described.
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The 3rd edition of this popular textbook covers current topics in all areas of casting solidification. Partial differential equations and numerical analysis are used extensively throughout the text, with numerous calculation examples, to help the reader in achieving a working knowledge of computational solidification modeling. The features of this new edition include: • new chapters on semi-solid and metal matrix composites solidification • a significantly extended treatment of multiscale modeling of solidification and its applications to commercial alloys • a survey of new topics such as solidification of multicomponent alloys and molecular dynamic modeling • new theories, including a theory on oxide bi-films in the treatment of shrinkage problems • an in-depth treatment of the theoretical aspects of the solidification of the most important commercial alloys including steel, cast iron, aluminum-silicon eutectics, and superalloys • updated tables of material constants.
Stefanescu here attempts to describe solidification theory through the complex mathematical apparatus required for a fundamental treatment of the problem. The mathematics is however restricted to the elements essential to attain a working knowledge in the field. This is in line with the main goal of the book, which is to educate the reader in the fast moving area of computational modeling of solidification of castings. A special effort has been made to introduce the reader to the latest developments in solidification theory including, in this second edition, a new chapter on semi-solid casting.
This book deals with the fundamental casting technology issues of how metal solidifies within a mould and of when, where and how equiaxed crystals are formed. The author describes how he discovered the phenomenon of crystal separation and established the principle of controlling cast structures, and describes the events leading up to the success of the OCC (Ohno Continuous Casting) Process which enables the continuous production of a single crystal ingot. This book will be of interest to students and researchers as well as to practising engineers.
ONE OF A FOUR-BOOK COLLECTION SPOTLIGHTING CLASSIC ARTICLES Original research findings and reviews spanning all aspectsof the science and technology of casting Since 1971, The Minerals, Metals & Materials Society haspublished the Light Metals proceedings. Highlighting some ofthe most important findings and insights reported over the pastfour decades, this volume features the best original researchpapers and reviews on cast shop science and technology for aluminumproduction published in Light Metals from 1971 to 2011. Papers have been divided into ten subject sections for ease ofaccess. Each section has a brief introduction and a list ofrecommended articles for researchers interested in exploring eachsubject in greater depth. Only 12 percent of the cast shop science and technology papersever published in Light Metals were chosen for this volume.Selection was based on a rigorous review process. Among the papers,readers will find landmark original research findings and expertreviews summarizing current thinking on key topics at the time ofpublication. From basic research to industry standards to advancedapplications, the articles published in this volume collectivelyrepresent a complete overview of cast shop science and technology,supporting the work of students, researchers, and engineers aroundthe world.
ONE OF A FOUR-BOOK COLLECTION SPOTLIGHTING CLASSIC ARTICLES Original research findings and reviews spanning all aspects of the science and technology of casting Since 1971, The Minerals, Metals & Materials Society has published the Light Metals proceedings. Highlighting some of the most important findings and insights reported over the past four decades, this volume features the best original research papers and reviews on cast shop science and technology for aluminum production published in Light Metals from 1971 to 2011. Papers have been divided into ten subject sections for ease of access. Each section has a brief introduction and a list of recommended articles for researchers interested in exploring each subject in greater depth. Only 12 percent of the cast shop science and technology papers ever published in Light Metals were chosen for this volume. Selection was based on a rigorous review process. Among the papers, readers will find landmark original research findings and expert reviews summarizing current thinking on key topics at the time of publication. From basic research to industry standards to advanced applications, the articles published in this volume collectively represent a complete overview of cast shop science and technology, supporting the work of students, researchers, and engineers around the world.