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Tested and proven strategy to develop optimal automated process fault analyzers Process fault analyzers monitor process operations in order to identify the underlying causes of operational problems. Several diagnostic strategies exist for automating process fault analysis; however, automated fault analysis is still not widely used within the processing industries due to problems of cost and performance as well as the difficulty of modeling process behavior at needed levels of detail. In response, this book presents the method of minimal evidence (MOME), a model-based diagnostic strategy that facilitates the development and implementation of optimal automated process fault analyzers. MOME was created at the University of Delaware by the researchers who developed the FALCON system, a real-time, online process fault analyzer. The authors demonstrate how MOME is used to diagnose single and multiple fault situations, determine the strategic placement of process sensors, and distribute fault analyzers within large processing systems. Optimal Automated Process Fault Analysis begins by exploring the need to automate process fault analysis. Next, the book examines: Logic of model-based reasoning as used in MOME MOME logic for performing single and multiple fault diagnoses Fuzzy logic algorithms for automating MOME Distributing process fault analyzers throughout large processing systems Virtual SPC analysis and its use in FALCONEERTM IV Process state transition logic and its use in FALCONEERTM IV The book concludes with a summary of the lessons learned by employing FALCONEERTM IV in actual process applications, including the benefits of "intelligent supervision" of process operations. With this book as their guide, readers have a powerful new tool for ensuring the safety and reliability of any chemical processing system.
Pulp and Paper Industry: Chemical Recovery examines the scientific and technical advances that have been made in chemical recovery, including the very latest developments. It looks at general aspects of the chemical recovery process and its significance, black liquor evaporation, black liquor combustion, white liquor preparation, and lime reburning. The book also describes the technologies for chemical recovery of nonwood black liquor, as well as direct alkali regeneration systems in small pulp mills. In addition, it includes a discussion of alternative chemical recovery processes, i.e. alternative causticization and gasification processes, and the progress being made in the recovery of filler, coating color, and pigments. Furthermore, it discusses the utilization of new value streams (fuels and chemicals) from residuals and spent pulping liquor, including related environmental challenges. - Offers thorough and in-depth coverage of scientific and technical advances in chemical recovery in pulp making - Discusses alternative chemical recovery processes, i.e., alternative causticization and gasification processes - Covers the progress being made in the recovery of filler, coating color, and pigments - Examines utilization of new value streams (fuels and chemicals) from residuals and spent pulping liquor - Discusses environmental challenges (air emissions, mill closure) - Presents ways in which the economics, energy efficiency, and environmental protection associated with the recovery process can be improved