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The process of fuel injection, spray atomization and vaporization, charge cooling, mixture preparation and the control of in-cylinder air motion are all being actively researched and this work is reviewed in detail and analyzed. The new technologies such as high-pressure, common-rail, gasoline injection systems and swirl-atomizing gasoline fuel injections are discussed in detail, as these technologies, along with computer control capabilities, have enabled the current new examination of an old objective; the direct-injection, stratified-charge (DISC), gasoline engine. The prior work on DISC engines that is relevant to current GDI engine development is also reviewed and discussed. The fuel economy and emission data for actual engine configurations have been obtained and assembled for all of the available GDI literature, and are reviewed and discussed in detail. The types of GDI engines are arranged in four classifications of decreasing complexity, and the advantages and disadvantages of each class are noted and explained. Emphasis is placed upon consensus trends and conclusions that are evident when taken as a whole; thus the GDI researcher is informed regarding the degree to which engine volumetric efficiency and compression ratio can be increased under optimized conditions, and as to the extent to which unburned hydrocarbon (UBHC), NOx and particulate emissions can be minimized for specific combustion strategies. The critical area of GDI fuel injector deposits and the associated effect on spray geometry and engine performance degradation are reviewed, and important system guidelines for minimizing deposition rates and deposit effects are presented. The capabilities and limitations of emission control techniques and after treatment hardware are reviewed in depth, and a compilation and discussion of areas of consensus on attaining European, Japanese and North American emission standards presented. All known research, prototype and production GDI engines worldwide are reviewed as to performance, emissions and fuel economy advantages, and for areas requiring further development. The engine schematics, control diagrams and specifications are compiled, and the emission control strategies are illustrated and discussed. The influence of lean-NOx catalysts on the development of late-injection, stratified-charge GDI engines is reviewed, and the relative merits of lean-burn, homogeneous, direct-injection engines as an option requiring less control complexity are analyzed.
The main goal of the book is the presentation of the last theoretical and experimental works concerning fuel injection systems, mainly in small power two-stroke engines as well as in marine engines. This book includes thirteen chapters devoted to the processes of fuel injection and the combustion that takes place in a stratified charge within the cylinders of two-stroke engines. In the first two chapters, the division into different injection systems in two-stroke engines and each injection system is briefly described. Various theoretical and practical solutions of fueling system designs are described. In Chapter Three, mathematical models, the spatial movement of gas in the cylinder and the combustion chamber are introduced, taking into account the turbulence of the charge. Chapter Four relates to the behavior of fuel injected into the gaseous medium, including evaporation processes, disintegration and processes occurring while the fuel drops connect with the wall. The next section describes the zero-dimensional model of fuel injection in two-stroke engines along with examples of numerical calculations. The sixth chapter is devoted to CFD multi-dimensional models of movement and evaporation of the fuel in a closed gaseous medium, occurring also in other engine types. Chapter Seven describes a two-zone model of the combustion process and the effect of the geometry of the combustion chamber on the flame propagation with a simplified verification model of combustion. Chapter Eight compares the propagation phase of gas and liquid fuels concerning direct fuel injection as well as the direct fuel injection from the cylinder head and the thermodynamic parameters of the charge. The formation of the components during the combustion process in the direct fuel injection two-stroke engine was obtained by numerical calculations and results are discussed in Chapter Nine. Chapter Ten describes the parameters of the two-stroke engine with a direct fuel injection carried out at the Cracow University of Technology. Additionally, the chapter presents CFD simulations of fuel propagation and combustion processes, taking into account the formation of toxic components and exhaust gas emission. The processes of two direct rich mixture injection systems FAST and RMIS developed in CUT are presented in Chapter Eleven. Miscellaneous problems of direct fuel injection, such as characteristics of fuel injectors, problems of direct gaseous fuel injection, and the application of fuelling systems in outboard engines and snowmobile vehicles are presented in Chapter Twelve. A comparison of working parameters in two- and four stroke engines is also mapped out. The last chapters contain the final conclusions and remarks concerning fuel injection and emission of exhaust gases in small two-stroke engines. This book is a comprehensive monograph on fuel injection. The author presents a series of theoretical and design information from his own experience and on the basis of the works of other authors. The main text intends to direct fuel injection with respect to gas motion in the combustion chamber and influence the injection parameters for exhaust emission. The book presents its own theoretical work and experimental tests concerning a two-stroke gasoline engine with electrically controlled direct fuel injection. The book describes the processes of a general nature also occurring in other types of engines and presents a comparison of different injection systems on working parameters and gas emission. The book contains 294 images, 290 equations and 16 tables obtained from the CFD simulation and experimental works.
In spite of progress in the development of alternative powertrain systems and energy sources, the internal combustion and all its derivates still are and will be the main powertrain for automobiles. In SI-engines, several approaches compete with each other like the controlled auto ignition (CAI or HCCI), throttle-free load control using variable valvetrains, stratified mixture formation with lean engine operation or highly turbo charged downsizing concepts all combined with gasoline direct injection. The presented work makes a contribution for a deeper understanding of the combustion process of a turbo charged direct injection engine operating with external EGR as well as lean stratified mixture. Using detailed test bench investigations and introducing a new optical measurement tool, the combustion process is described in detail focusing on the occurrence of non-premixed combustion phenomena. The influence of engine parameters like global and local air-/fuel ratio, external EGR and fuel rail pressure as well as the influence of fuel parameters are discussed giving a characterization of the combustion process of stratified engine operation. Furthermore, the influences of non-inert exhaust gas components on engine knock tendency are investigated using external EGR with an EGR catalyst. Opposing the results to numerical analysis, combustion characteristics of turbo charged DISI-engines are presented.
Direct injection enables precise control of the fuel/air mixture so that engines can be tuned for improved power and fuel economy, but ongoing research challenges remain in improving the technology for commercial applications. As fuel prices escalate DI engines are expected to gain in popularity for automotive applications. This important book, in two volumes, reviews the science and technology of different types of DI combustion engines and their fuels. Volume 1 deals with direct injection gasoline and CNG engines, including history and essential principles, approaches to improved fuel economy, design, optimisation, optical techniques and their applications. - Reviews key technologies for enhancing direct injection (DI) gasoline engines - Examines approaches to improved fuel economy and lower emissions - Discusses DI compressed natural gas (CNG) engines and biofuels
Various combinations of commercially available technologies could greatly reduce fuel consumption in passenger cars, sport-utility vehicles, minivans, and other light-duty vehicles without compromising vehicle performance or safety. Assessment of Technologies for Improving Light Duty Vehicle Fuel Economy estimates the potential fuel savings and costs to consumers of available technology combinations for three types of engines: spark-ignition gasoline, compression-ignition diesel, and hybrid. According to its estimates, adopting the full combination of improved technologies in medium and large cars and pickup trucks with spark-ignition engines could reduce fuel consumption by 29 percent at an additional cost of $2,200 to the consumer. Replacing spark-ignition engines with diesel engines and components would yield fuel savings of about 37 percent at an added cost of approximately $5,900 per vehicle, and replacing spark-ignition engines with hybrid engines and components would reduce fuel consumption by 43 percent at an increase of $6,000 per vehicle. The book focuses on fuel consumption-the amount of fuel consumed in a given driving distance-because energy savings are directly related to the amount of fuel used. In contrast, fuel economy measures how far a vehicle will travel with a gallon of fuel. Because fuel consumption data indicate money saved on fuel purchases and reductions in carbon dioxide emissions, the book finds that vehicle stickers should provide consumers with fuel consumption data in addition to fuel economy information.
Internal combustion engines still have a potential for substantial improvements, particularly with regard to fuel efficiency and environmental compatibility. These goals can be achieved with help of control systems. Modeling and Control of Internal Combustion Engines (ICE) addresses these issues by offering an introduction to cost-effective model-based control system design for ICE. The primary emphasis is put on the ICE and its auxiliary devices. Mathematical models for these processes are developed in the text and selected feedforward and feedback control problems are discussed. The appendix contains a summary of the most important controller analysis and design methods, and a case study that analyzes a simplified idle-speed control problem. The book is written for students interested in the design of classical and novel ICE control systems.