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This book is a printed edition of the Special Issue "Advances in Welding Metal Alloys, Dissimilar Metals and Additively Manufactured Parts" that was published in Metals
Welding technology has been taken for granted as a mature and established technology for too long. However, many new welding technologies have been included among the alternatives to joining materials. They come both from the areas of fusion and solid-state welding. Moreover, a recent approach has offered one more alternative. This is hybrid welding, which couples two or more welding sources in a cooperative or synergic welding mode. Welding engineers and scientists have the task to understand which is the best technology for a specific application. This task requires deep knowledge and great intelligence to tackle the challenge of producing light and smart structures and products.In this book, a glimpse of recent developments in metal alloy welding is presented. Laser, friction, and arc welding are the main protagonists of the papers that are included. Processes, materials, and tools are described and studied along with investigation procedures and numerical simulations.This book will make you aware of most of the subjects discussed in the scientific community and new potentialities of welding as a leading technology in manufacturing.I hope you enjoy reading this Special Issue, "Advances in Welding Metal Alloys, Dissimilar Metals and Additively Manufactured Parts".
Aluminium, magnesium and titanium are alloys of special interest for engineering applications in a wide range of sectors such as aeronautics, automotive and medical. Their low density, along with sufficient mechanical properties, makes them especially adequate for sectors such as transportation allowing diminishing weight less fuel consumption and emissions to the atmosphere. Nowadays, machining is still one the most important manufacturing processes, not only for metal parts, but also for specially designed hybrid parts for more demanding new applications. A wide range of valuable research has been done on the machining of conventional engineering materials. However, when dealing with light alloys and hybrid materials containing them, they need to face new challenges. Particularly, it is important to analyse the suitability of the machining of these alloys in the current context of Industry 4.0, focusing on the development of cost-effective and sustainable processes. This book is a comprehensive source on the machining of light alloys, presenting a collection of both experimental and review studies. The work is arranged in eight chapters, presented by a group of international scholars, which analyse the main problems related to the machining of these alloys from different perspectives. Key Features A comprehensive state-of-the-art reference source on machining of light alloys Provides research on conventional and non-conventional machining process Offers current research topics on sustainable machining Presents research on the machining of hybrid materials using light alloys Includes applications for Industry 4.0 environments Machining of Light Alloys: Aluminum, Titanium, and Magnesium The aim of the book is to serve as a tool for helping researchers and practitioners to face machining challenges and facilitating the development of new industrial applications for light alloys.
Advances in Metal Additive Manufacturing explains fundamental information and the latest research on new technologies, including powder bed fusion, direct energy deposition using high energy beams, and hybrid additive and subtractive methods. This book introduces readers to the technology, provides everything needed to understand how the different stages work together, and inspires to think beyond traditional metal processing to capture new ideas in metal. Chapters offer an introduction on metal additive manufacturing, processes, and properties and standards and then present surveys on the most significant international advances in metal additive manufacturing. Throughout, the book presents a focus on the effect of important process parameters on the microstructure, mechanical properties and wear behavior of additively manufactured parts. Covers the entire process chain of metal additive manufacturing, from input data preparation to part certification Describes a wide range of the latest design tools and options, including generative design, topology optimization, and lattice and surface optimization Addresses additive manufacturing, with a comprehensive list of metals including titanium, aluminum, iron-and nickel-based alloys and Inconel 718
Additive manufacturing or 3D printing is the construction of an object using CAD models. The technology for additive manufacturing s gaining traction in recent times due to its accessibility for both personal and industrial use, as well as its usefulness in quick prototyping (either of a whole object or its components) and meeting the needs of small commercial workloads. Advances in Additive Manufacturing Processes informs readers about the breadth of 3D printing processes. Chapters cover the basic knowledge of additive techniques and their industrial applications with relevant examples. The improvements in each method and their recent technical achievements with practical experimental data are highlighted. The book presents eight types of 3D printing processes, covering a diverse range of technologies which represent the industry. The contents also cover selected topics of relevance to additive manufacturing which include the formation of defects and factors that affect the mechanical properties of the additively manufactured components. Chapters also provide recent guidelines for adapting additive manufacturing processes to increase productivity and reduce manufacturing cost. Advances in Additive Manufacturing Processes is a handy reference for scholars and professionals involved in manufacturing industries and process engineering as well as hobbyists who are interested in the current state-of-the-art in 3D printing.
To meet weight, quality, and cost targets, it is essential to design, develop, and manufacture optimal, cost- effective welded structures that take into consideration material, process, and dimensioning procedures. For effective design, a weld designer must have a comprehensive grasp of welding basics, associated metallurgy, and fabrication and characterization processes. Advanced Welding Techniques highlights breakthroughs in advances in welding methods and provides readers with the ability to accurately identify the appropriate welding processes and optimal improvement methods for intended applications. It offers comprehensive guidance on welding design to ensure readers are equipped to provide solutions to any technical malfunctions they may encounter, including: Supplies essential stepwise knowledge on design for welding, starting with the fundamentals to the complex Covers role of filler metals and parameters on welding performance, emerging and advanced welding techniques, and advantages and limitations of various methods Discusses integration of additive manufacturing and welding Contains practical applications Considers challenges and future scope for further research as well as future challenges This book offers students, academics, researchers, scientists, engineers, and industry experts a comprehensive overview of the most recent breakthroughs in advanced welding methods and their applications to joining various metals and their alloys.
This book covers advances in fusion and solid-state welding processes including basics, welding metallurgy, defect formation, and the effect of process parameters on mechanical properties. Details of the microstructural and mechanical behaviors of weldments are included. This book covers challenges encountered during dissimilar welding of metal by fusion and solid-state welding processes, including remedial solutions and hybrid processes to counter the same. Numerical and statistical simulation approaches used in the welding process for parameter optimization and material flow studies are described as well. Features: Provides details related to the microstructural and mechanical behaviors of welded joints developed by different welding processes. Covers recent research content, metallurgical analysis, and simulation aspects. Discusses the joining of plastics and ceramics. Includes a dedicated chapter on machine learning and digital twin in welding. Explores difficulties associated with the joining of dissimilar metals and alloys. This book is aimed at researchers and graduate students in material joining and characterization and welding.
Freedoms in material choice based on combinatorial design, different directions of process optimization, and computational tools are a significant advantage of additive manufacturing technology. The combination of additive and information technologies enables rapid prototyping and rapid manufacturing models on the design stage, thereby significantly accelerating the design cycle in mechanical engineering. Modern and high-demand powder bed fusion and directed energy deposition methods allow obtaining functional complex shapes and functionally graded structures. Until now, the experimental parametric analysis remains as the main method during AM optimization. Therefore, an additional goal of this book is to introduce readers to new modeling and material's optimization approaches in the rapidly changing world of additive manufacturing of high-performance metals and alloys.
This book is an exciting collection of research articles that offer a unique view into the fast developing field of metal additive manufacturing, providing insights into this advanced manufacturing technology. The articles span recent advances in metal AM technologies, and their application to a wide range of metals, exploring how the processing parameters offer unique material properties. This book encapsulates the state of the art in this rapidly evolving field of technology and will be a valuable resource for researchers in the field, from Ph.D. students to professors, and through to industrial end users.