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Proceedings of a symposium sponsored by The Metallurgy and Materials Society of CIM and the Pyrometallurgy Committee of the Extraction and Processing Division of TMS (The Minerals, Metals & Materials Society) Held during the TMS 2012 Annual Meeting & Exhibition Orlando, Florida, USA, March 11-15, 2012
This proceedings volume focuses on all aspects of the production of primary metals from sulfide concentrates, with particular emphasis on smelting and converting operations and gas handling processes and equipment. Papers were presented during the 1998 TMS Annual Meeting & Exhibition.
This book covers various metallurgical topics, viz. roasting of sulfide minerals, matte smelting, slag, reduction of oxides and reduction smelting, interfacial phenomena, steelmaking, secondary steelmaking, role of halides in extraction of metals, refining, hydrometallurgy and electrometallurgy. Each chapter is illustrated with appropriate examples of applications of the technique in extraction of some common, reactive, rare or refractory metal together with worked out problems explaining the principle of the operation.
This updated, second edition retains its classroom-tested treatment of physical chemistry of metallurgical topics, such as roasting of sulfide minerals, matte smelting, converting, structure, properties and theories of slag, reduction of oxides and reduction smelting, interfacial phenomena, steelmaking, secondary steelmaking, role of halides in extraction of metals, refining, hydrometallurgy and electrometallurgy, and adds new data in worked-out examples as well as up-to-date references to the literature. The book further explains the physical chemistry of various metallurgical topics, steps involved in extraction of metals, such as roasting, matte smelting/converting, reduction smelting, steelmaking reactions, deoxidation, stainless steelmaking, vacuum degassing, refining, leaching, chemical precipitation, ion exchange, solvent extraction, cementation, gaseous reduction and electrowinning. Each topic is illustrated with appropriate examples of applications of the technique in extraction of some common, reactive, rare, or refractory metal together with worked out problems explaining the principle of the operation. The problems require imagination and critical analyses and also encourage readers for creative application of thermodynamic data in metal extraction. Updates and condenses text throughout the book by sequential arrangement of paragraphs in different chapters; Maximizes readers’ understanding of the physicochemical principles involved in extraction/production of common and rare/reactive metals by pyro- as well as hydrometallurgical routes; Reinforces concepts presented with worked examples in each chapter explaining the process steps; Explains the physical chemistry of various metallurgical steps, such as roasting, matte smelting/converting, and reduction smelting, steelmaking, aqueous processing etc. in extraction of metals; Collects and uniformly presents scattered information on physicochemical principles of metal production from various books and journals.
The symposium brings together papers by industrial users of oxygen, major oxygen producers, engineering firms and leading experts in the field. It covers recent development in oxygen technology - both in application and technology. Both pyrometallurgical and hydrometallurgical applications are discussed, and O2 production technologies feature the cryogenic process together with several alternative novel methods. Established and new emerging processes are featured, and increased process efficiencies, higher throughputs and reduced energy consumption are among the objectives of the symposium.
These proceedings on industrial practice from the Sohn International Symposium contain papers on metals and materials processing; iron making; nonferrous high temperature processing; steel; and aqueous and electrochemical processing. From the 2006 TMS Fall Extraction & Processing: Sohn International Symposium, held August 27 - 31, 2006, in San Diego, California.
Flash Smelting: Analysis, Control and Optimization deals with the analysis, control, and optimization of flash smelting. This book explores flash smelting in general and Outokumpu and Inco flash smelting in particular, and also presents a mathematical description for the flash smelting process. A set of mass and heat balance equations that can be used to describe steady state smelting under autogenous or nearautogenous smelting conditions is developed. This text has 20 chapters and begins with an overview of flash smelting and its products; the main raw materials of copper flash smelting; chemical reactions in the flash furnace; impurities in the concentrates that are fed to the flash furnace; and the operation of industrial flash furnaces. Attention then turns to Outokumpu flash smelting, Inço flash smelting, and mathematical representation of flash smelting. The chapters that follow focus on the effects of blast preheat on flash smelting; the combustion of fossil fuel in the flash furnace; and the effect of matte grade on the fossil fuel, industrial oxygen, and blast preheat requirements of flash smelting. Equations are used to determine the effects of such factors as concentrate composition, blast temperature, and dust carryout, and as the basis for optimizing and controlling the flash smelting process. This book will be of interest to both mathematicians and metallurgists.
Papers in this volume reveal new and improved technologies for nonferrous materials extraction and processing. Symposia highlighted from the Sohn International Symposium include nonferrous high temperature processing; materials processing; and nano, ceramic and composite materials processing. From the 2006 TMS Fall Extraction & Processing: Sohn International Symposium, held August 27 - 31, 2006, in San Diego, California.
Devoted to the iron and steel making sessions at the Sohn International Symposium, this volume covers alternative routes, blast furnace coke and coal; liquid steel processing and reactors; thermodynamics and kinetics; inclusions and steel cleanliness; casting; and modeling and processing. From the 2006 TMS Fall Extraction & Processing: Sohn International Symposium, held August 27 - 31, 2006, in San Diego, California.